Automatic Liquid Oral Manufacturing Plant
Salient Features:
- cGMP model with contact parts in SS316.
- Fully automatic process untouched by human hands.
- Triple jacketed vessels suitable for heating and cooling.
- All fittings and valves are sanitary design.
- Options for top and bottom agitator assembly.
- 2 & 4 stage inline homogenizer provided.
- Sugar transfer system through vacuum.
- PLC based control panel, 21 CFR compliant.
- Electropolished pipeline.
- Ultrasonic level controller.
- Option for load cell.
- Option for automatic valves and utilities.
Related products
Automatic Empty Capsule Loader
Automatic Empty Capsule Loader is used for the automatic filling of pharmaceutical ingredients in the empty capsules.
The automatic capsule loader machine offered by us works 2-3 times faster than the manual capsule loader. We manufacture our capsule filling machine in total compliance with international quality standards.
Automatic Empty Capsule Loader loads capsules automatically onto the loading tray of Capsule Filling Machine. The machine is compact occupies minimum space. It gives higher production with a much better standard of accuracy.
Bombay Engineering is one of the leading manufactures and exporter of the best quality Empty Capsule Tray Loader Machine application for small to medium-sized batch productions. R and D Laboratories is amongst the best quality Capsule loader machine in INDIA. The capsule loading machine’s function is to fill empty capsules in the Hand-operated manual capsule filling machine or handy manual capsule filling machine. A capsule loader machine is mostly used to increase productivity in the small or medium-scale manufacturing unit; it saves time and labor required to fill 300 empty capsules in a machine’s loading tray. Automatic Capsule loader fills 300 empty capsules in loading plate of manual capsule filling machine very fast and efficiently saving production time required in hand filling of empty hard gelatin capsules in benchtop or manual capsule filling machine.
Operation: Fill Hopper With Empty Capsules. Place Hand-Filler Loading Tray With Guide On The Sliding Base Plate & Switch On The Machine. The Capsules Automatically Get Nested In The Tray, Cap Up, and Body Down. Time Taken For Loading 300 Capsules In 300-Hole Tray Is 28 Seconds.
Interchangeability: Can supply interchangeable Parts For All Capsule Sizes: 00, 0, 1, 2, 3, 4 & 5 Capsules.
Bombay Engineering offers one year warranty for an automatic capsule loader for any manufacturing defects. Bombay Engineering is a reliable source and is recognized as the best quality capsule loader machine supplier and wholesaler. Capsule loader machine price or cost is very reasonable for suppliers and wholesalers further capsule loader suppliers can avail the best offer for bulk quantity order of capsule loader.
Unique Features:
- Low Investment. High Output.
- Very Simple To Operate.
- Easily Removable Parts.
- Sturdy Fabrication – Assured Durability.
- Designed To Fill All Standard-Size Capsules.
- Also Available Gmp Model, Completely Covered With S.S.304
Technical Specification
- Output: 120 Fills 300-hole plate per hour.
- Drive: 0.25 HP 3-Phase 50 Cycles
- Dimensions: 585mm (L) X 525mm (W) X l0l5mm (H)
- Weight: 120 Kg
Automatic Liquid Filling Line
STANDARD LIQUID FILLING LINE CONSISTS OF:
Rotary Bottle Washing Machine: Rotary Bottle washing machine comes in 64 & 96 bottles per minute.
Turntable: Available in 24", 30", 36" & 48" dia.
Liquid Filling Machine: Available in 2 head, 4 head, 6 head, 8 head, 10 head & 12 head. Filling Range from 5 ml to 1000 ml with help of change parts. Liquid filling machine is available in Volumetric type, Servo Filling type, Flowmatic type, Piston type etc., as per application & requirement.
Capping Machine: Available in single head, four head, six head, 8 head & 10 head. Suitable for both Screw Capping & Ropp Capping with help of change parts. Attachment for inner plug pressing also provided if required.
Inspection Table: Available in 2, 4, 6, and 8 operators as per filling line model.
Labeling Machine: Available in Sticker Labelling (Round and Double Sided or Combo) and Wet Glue Labelling.
Batch Coding: Inkjet online batch coding for online batch coding.
Packing Conveyor Belt: Available in 6 ft, 8 ft, 10 ft, 12 ft up to 24 ft, as per requirements, with endless food-grade belt and variable speed drive.
Flavoured Milk Filling Machine
We are one of the business’s eminent names to offer a Flavoured Milk Filling Machine /milk filling machine set up with an automatic speed control system. We manufacture as per the latest technology, and the proposed selection features rigid vibration-free construction for trouble-free performance. This efficient machine is acknowledged for its speedy operation and adjustable conveyor height, as per customer choice to align with another line machine.
Bombay Engineering’s flavored Milk Filling Machine comes with automatic operation support and PLC control to deliver precise operation handling. Further, the use of SS 304 allows for the longer service life of the system. Some of its features include suitable for handling products like milk, fruit juice, and others; allows for automatic handling of operations involving placing cup, filling of material and sealing the cup; can be provided with different production capacities, can handle filling capacity of 50 to 300ml; customized sealing diameters, compact structure finish, suitable for regular temperature filling.
Description:
Automatic Volumetric Liquid Bottle Filling Machine work on volumetric principle with diving nozzles. The unit is made compact, versatile, and enclosed in stainless steel elegantly matt finish body, S.S. Slat Conveyor, Reciprocating Nozzle with self-centering devices & S.S. Syringe. The machine and conveyor drive’s main drive consists of A/C Motor with synchronized variable A/c Frequency drive. Whatsapp Enquiry
Inline Homogenisers
Overview: Homogenizing Process & Inline Homogenizers
What is Homogenizing?
Homogenizing blends substances to create a uniform and consistent mixture. A homogenizer breaks down solid particles into fine sizes, ensuring smooth and stable emulsions.
Types of Homogenizers
✔ Bottom Entry Homogenizer – Ideal for high-viscosity materials.
✔ Top Entry Homogenizer – Suitable for batch processing.
✔ Inline Homogenizer – Ensures continuous, high-consistency mixing.
How It Works
1️⃣ The product enters the homogenizing zone at low speed and high pressure.
2️⃣ Extreme acceleration and deceleration create cavitation and micronization.
3️⃣ Turbulence, vibrations, and shear forces ensure uniform mixing and globule explosion.
4️⃣ Toothed rotor-stator heads process the product up to 18 times in one pass.
Key Applications
🔹 Blending & Emulsifying – Ensures smooth, uniform mixtures.
🔹 Micronization – Breaks down particles for superior texture.
🔹 Continuous Production – Maintains consistency in large-scale processing.
Industries Using Inline Homogenizers
🏥 Pharmaceuticals – Creams, gels, suspensions
🎨 Paints & Coatings – Pigment dispersion
🥛 Dairy & Food – Milk, sauces, emulsions
📜 Paper Coating – Starch preparation
💄 Cosmetics – Lotions, serums
Whatsapp Enquiry
Pesticides Liquid Filling Machine
Salient Features:
- Automatic Liquid Filling Machine(4 Head)
- Machine speed: 40-50 bottle/min depends on bottle size
- Suitable for use in Cosmetics, Pharmaceuticals, Pesticides, Edible Oil, Lubricants etc.
- Available in GMP model Also
- Built-in Digital Product counter
- Imported Motors and Gears set
- Accuracy : ± 1 % At one Stroke
- SS-304 elegantly Matt finished machine
- Pneumatic stopping arrangements
- Proximity Sensor for Bottle sensing
- Available with HMI Display arrangement with PLC controlled
- Imported PLC for Better Functionality of HMI
- No bottle, Machine Stop with indication
- Voltage : 1-Phase, 230V, 50 Hz
- Product size: Up to 1000 ml
- Machine size: 1500*1000*800 mm
Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
Shampoo Filling Machine
Salient Features:
- The unit is made compact & versatile.
- S.S. Slat conveyor.
- S.S. Elegantly Matt Finished Body.
- No Container, No filling system.
- The Reciprocating Filling nozzle comes with a self-centering device.
- Variable A/c Frequency Drive.
- Pneumatically operated bottle stopper.
Zero Hold Up Filter Press
Salient Features:
- Manufactured in SS - 304 / SS - 316 / SS - 316L M.O.C.
- MS / SS jacket can be provided for hot filtration.
- Gives crystal clear filtration by filtering particles up to 1 micron size.
- Scavenger arrangement to remove all the liquid.
- Cake can be dried either by compressed air or by inert gas, steam.
- Filtration rates from 600 LPH to 30000 LPH possible depending on the models.
- Centrifugal / Gear / Roto / Lobe Pumps can be offered.
- Sample collecting device & safety valve provided.
- Complete filtration of the batch without any holdup due to reverse flow of liquid, hence large saving in time & cost.
- Back wash facility can be provided for continuous operations.
- The cake, filter aid & solids remain totally enclosed, allowing filtration of toxic, hazardous & explosive liquids.
- No contamination of internal surface of shell.
- The top dome structure ensures fast & easy removal of cartridge assembly & cleaning of cake.
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