Online Visual Bottle Inspection Machine
Online Visual Bottle Inspection Machine is a three-track conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color. The inspection table has a stainless steel structure with a moving S.S. slat chain. Design made out of S. S. square pipe & supported on adjustable bolts.
Online Visual Bottle Inspection Machine
The Bombay Engineering’s Inspection table consists of two (Single Side seating arrangements) or three (Double Side seating arrangements) tracks conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color.
Operation:
The central conveyor belt brings the bottle from the capping/washing machine conveyor. These bottles are automatically bifurcated on the two adjoining conveyor belts & further on the side tables for operators sitting on either side of the table. In turn, the operators pick up the bottles & visually inspect the bottles in the alternate white & black background to check for any partials in the Liquid filled, sealed & breakage of the bottle. After inspection, the bottles are placed in the central track, which is transfer for labelling.
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Automatic Liquid Filling Line
STANDARD LIQUID FILLING LINE CONSISTS OF:
Rotary Bottle Washing Machine: Rotary Bottle washing machine comes in 64 & 96 bottles per minute.
Turntable: Available in 24", 30", 36" & 48" dia.
Liquid Filling Machine: Available in 2 head, 4 head, 6 head, 8 head, 10 head & 12 head. Filling Range from 5 ml to 1000 ml with help of change parts. Liquid filling machine is available in Volumetric type, Servo Filling type, Flowmatic type, Piston type etc., as per application & requirement.
Capping Machine: Available in single head, four head, six head, 8 head & 10 head. Suitable for both Screw Capping & Ropp Capping with help of change parts. Attachment for inner plug pressing also provided if required.
Inspection Table: Available in 2, 4, 6, and 8 operators as per filling line model.
Labeling Machine: Available in Sticker Labelling (Round and Double Sided or Combo) and Wet Glue Labelling.
Batch Coding: Inkjet online batch coding for online batch coding.
Packing Conveyor Belt: Available in 6 ft, 8 ft, 10 ft, 12 ft up to 24 ft, as per requirements, with endless food-grade belt and variable speed drive.
Bottle Capping Machine
We are dedicate indulged in providing a supreme quality assortment of Bottle Capping Machine. Accurately designing the complete range of the offered machines and developing it using quality tested components and superior techniques following global quality norms. Our customers widely demand our provided machines for their high performance and reliability.
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MINI COTA (SPRAYING SYSTEM)
The Mini Cota (Semi-Automatic Spray Coating Machine) is designed to replace conventional manual coating of tablets and granules. It provides a rapid and uniform coating system with multiple functional features and advantages.
This compact machine is equipped with a specially designed stainless steel (S.S.) spray gun for atomized spraying. Compared to fully automatic systems, which are 15-20 times more expensive, the Mini Cota offers a more economical and user-friendly alternative.
Key Features:
Pressure vessel with an optional S.S. jacket (for sugar coating) and thermostatically controlled heaters Safety valve for pressure control Oscillating-type pneumatic stirrer for uniform mixing Spraying nozzles for precise coating application Compact control panel with a double-acting pneumatic cylinder for intermittent spraying of liquid and air Adjustable spray cycle timing for controlled coating application Filter cum moisture separator to ensure a clean coating process Operation & Mechanism: The Bombay Engineering Mini Cota consists of a pressure vessel, which can be optionally provided with an S.S. jacket for sugar coating, controlled heaters, a safety valve, an oscillating-type pneumatic stirrer, and spraying nozzles. It also includes a compact control panel with a pneumatic cylinder, ensuring precise intermittent spraying controlled by a timer. The coating solution is filled into the pressure vessel and pressurized using oil/moisture-free compressed air at 3 to 4 kg/cm², resulting in a uniform, atomized conical spray. The spray guns, mounted on a heavy-duty S.S. stand, can be adjusted as required. The duration of air and liquid spray is controlled by a digital timer and pneumatic cylinder via a solenoid valve. Available Capacities: 25 liters to 100 liters Whatsapp Enquiry
Octagonal Blender
Chemical Machinery, Blenders, Pharmaceutical Machinery, Dry Syrup Section, Mixers, Tablet & Coating Section
Salient Features:
- Suitable for dry mixing of products in granule form.
- Octagon shape gives tumbling action & baffles provide proper mixing of the material.
- Easy to clean with CIP Spray Ball.
- All contact parts are made out of SS 316.
- Safety guards with interlocking.
- Flame proof motor and electrical available as option.
- Vacuum compatible powder loading system PLC in control panel. (Optional)
POLISHING PAN
We are leading coating pan manufacturer in mumbai.
Coating Pan machine is consists of an Ellipsoidal pan mounted on a suitable stand and driven by a motor through the right gearbox. The pan is made out of SS 316 and has welded baffles in it. This baffle helps in the tumbling of the tablets/material into the pan while rotating. The speed can be changed by a 3 step pulley or a variable speed drive provided in the control panel. It supplies a hot air blower and the coating pan with heater assembly and a flexible SS pipe, which goes into the pan to dry the tablets/material into the pan after coating. A Control panel helps provide a Starter or variable speed drive, Digital temp controller for controlling temperature.
A spraying system with the pan coating for film coating/sugar coating into the coating pan’s tablets/material. It consists of a suitable capacity pressurized vessel with spray guns mounted on a stand. The liquid into the container is pressurized and sprayed into the coating pan on the coated material. A peristaltic pump helps offer a transfer of fluid into the spray gun and then spread it into the pan.
We provide an exhaust blower as an option for exhausting fumes generated by the liquid spraying into the coating pan’s tablets/material.
A wet scrubber helps neutralize the exhaust fumes before entering the open atmosphere.
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Rapid Mixer Granulator
Salient Features:
- cGMP model with contact parts in SS 316 & non-contact parts in SS 304.
- Homogeneous product distribution.
- Pneumatic top lid lifting system.
- Bottom impeller lifting system.
- 3/4 blade main impeller and 4 blade chopper impeller.
- CIP & binder addition system through pump.
- Variable speed drive for main and chopper motors.
- Online Comill at discharge.
- PLC in control panel, 21 CFR compliant.
Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
Tablet Inspection Belt
Salient Features:
- All contact parts are made of stainless steel or synthetic materials such as nylon, ensuring non contamination.
- Nylon endless conveyor belt, apart from having long life, is also washable and easily replaceable type.
- Both conveyor speed and tablet feed are adjustable.
- Extra large hopper for less frequent fillings, with a holding capacity of about 25 to 30 Kg.
- Hopper position is vertically adjustable with a knob.
- Level in the hopper is easily visible to the operators.
- Guide rollers are with double ball bearings, offering smooth motion to the conveyor.
- Special tablet dust filter mesh is provided at the vibrator.
- Dust collecting tray with cleaning brush is also provided below the conveyor.
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