Dust Extractor
Overview:
The Dust Extractor Machine is essential for preventing dust accumulation and avoiding cross-contamination during tablet manufacturing in the pharmaceutical industry. This machine enhances tablet production efficiency by removing dust from punches and dies, minimizing breakdowns, and reducing mechanical strain on tablet-making equipment.
Key Features:
✔ Effective Dust Removal: Utilizes a shaking mechanism to dislodge dust, which is then collected by the dust collection system fans.
✔ Ease of Maintenance: Fan and filter compartments are easily accessible through doors for quick inspection and maintenance.
✔ Cross-Contamination Prevention: Helps control flying dust generated during tablet compression and minimizes cross-contamination risks.
Advantages:
✔ Tool-Free Dismantling: The machine can be fully dismantled without tools for easy and fast cleaning.
✔ Low Noise Level: Operates with very low noise, making it user-friendly.
✔ Low Maintenance: Requires minimal upkeep, ensuring consistent performance.
✔ Easy Mobility: Mounted on castors for easy handling and quick connection to auger powder filling machines, rotary tablet presses, or de-dusters.
✔ Easy Integration: Easily integrates into process lines and can be connected to tablet presses without hassle.
✔ Optional Flame-Proof Electrical Components: Available with flame-proof electrical components for added safety.
The Dust Extractor Machine by Bombay Engineering ensures a clean, efficient, and safe tablet manufacturing environment, reducing dust hazards, mechanical strain, and cross-contamination risks.
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Bottle Capping Machine
We are dedicate indulged in providing a supreme quality assortment of Bottle Capping Machine. Accurately designing the complete range of the offered machines and developing it using quality tested components and superior techniques following global quality norms. Our customers widely demand our provided machines for their high performance and reliability.
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Inline Homogenisers
Overview: Homogenizing Process & Inline Homogenizers
What is Homogenizing?
Homogenizing blends substances to create a uniform and consistent mixture. A homogenizer breaks down solid particles into fine sizes, ensuring smooth and stable emulsions.
Types of Homogenizers
✔ Bottom Entry Homogenizer – Ideal for high-viscosity materials.
✔ Top Entry Homogenizer – Suitable for batch processing.
✔ Inline Homogenizer – Ensures continuous, high-consistency mixing.
How It Works
1️⃣ The product enters the homogenizing zone at low speed and high pressure.
2️⃣ Extreme acceleration and deceleration create cavitation and micronization.
3️⃣ Turbulence, vibrations, and shear forces ensure uniform mixing and globule explosion.
4️⃣ Toothed rotor-stator heads process the product up to 18 times in one pass.
Key Applications
🔹 Blending & Emulsifying – Ensures smooth, uniform mixtures.
🔹 Micronization – Breaks down particles for superior texture.
🔹 Continuous Production – Maintains consistency in large-scale processing.
Industries Using Inline Homogenizers
🏥 Pharmaceuticals – Creams, gels, suspensions
🎨 Paints & Coatings – Pigment dispersion
🥛 Dairy & Food – Milk, sauces, emulsions
📜 Paper Coating – Starch preparation
💄 Cosmetics – Lotions, serums
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Octagonal Blender
Chemical Machinery, Blenders, Pharmaceutical Machinery, Dry Syrup Section, Mixers, Tablet & Coating Section
Salient Features:
- Suitable for dry mixing of products in granule form.
- Octagon shape gives tumbling action & baffles provide proper mixing of the material.
- Easy to clean with CIP Spray Ball.
- All contact parts are made out of SS 316.
- Safety guards with interlocking.
- Flame proof motor and electrical available as option.
- Vacuum compatible powder loading system PLC in control panel. (Optional)
Oil Filling Machine
Salient Features:
- ± 1% Filling accuracy on a single dose.
- No bottle, No filling system.
- Rigid vibration free construction for trouble-free performance.
- S.S. Elegantly matt finished body.
- Elegant and comfortable control panel for total control of the operation.
- Minimum changes over time, from one size to another container or fill size.
- Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and noiseless conveying.
- Error code display on A.C. frequency drive on the control panel.
- Drain tray around machine platform.
- Drip tray under the conveyor.
- Pneumatic bottle stopping arrangement.
Online Visual Bottle Inspection Machine
Online Visual Bottle Inspection Machine is a three-track conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color. The inspection table has a stainless steel structure with a moving S.S. slat chain. Design made out of S. S. square pipe & supported on adjustable bolts.
Online Visual Bottle Inspection Machine
The Bombay Engineering’s Inspection table consists of two (Single Side seating arrangements) or three (Double Side seating arrangements) tracks conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color.
Operation:
The central conveyor belt brings the bottle from the capping/washing machine conveyor. These bottles are automatically bifurcated on the two adjoining conveyor belts & further on the side tables for operators sitting on either side of the table. In turn, the operators pick up the bottles & visually inspect the bottles in the alternate white & black background to check for any partials in the Liquid filled, sealed & breakage of the bottle. After inspection, the bottles are placed in the central track, which is transfer for labelling.
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Packing Conveyor Belt
Overview:
Packing Conveyor Belt
The Packing Conveyor Belt offers an efficient solution for handling materials and transporting products in various industries, particularly in the pharmaceutical sector. It aids in seamless movement and assists in assembly line packing operations.
Key Features:
✔ Durable Construction: Made from Nylon, P.U., Silicon, or Teflon materials, ensuring high tensile strength, longevity, and durability.
✔ Stainless Steel Tabletop: Equipped with a stainless steel tabletop, ensuring a sturdy and hygienic surface for product handling.
✔ Endless Sandwich Belt: Features a moving endless sandwich belt in the center, ensuring smooth product transfer.
✔ Adjustable Support Structure: The tabletop is fixed to a structure made of SS square pipes, supported on adjustable bolts for stability and customization.
✔ 12-Inch Working Space: Offers 12 inches of working space on both sides of the conveyor belt, providing room for final visual inspection and packing.
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Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
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