Cartoning machine

We design our cartoning machines (also known as cartoners) to automatically erect cartons, insert products, and close the flaps by either tucking them in or sealing them with adhesive, depending on the carton’s design. Our cartoning machines can efficiently package products such as toothpaste, creams, soap, tablet strips, bearings, and more. A cartoning machine is a specialized packaging machine that forms cartons by erecting, folding, closing, side-seaming, and sealing them. It processes a flat carton board blank into a fully formed carton, fills it with a single product or multiple products, and then securely seals it using adhesive or locking tabs. Cartoning machines are classified into two main types:
  • Horizontal cartoning machines
  • Vertical cartoning machines

cartoning machine picks a single piece from a stack of folded cartons, erects it, fills it with a product or multiple products horizontally through an open end, and then seals it by tucking in the flaps or applying glue/adhesive. The product can be pushed into the carton using a mechanical pusher, pressurized air, or manually in some applications. This type of cartoning machine is widely used for packaging foodstuffs, confectionery, medicines, cosmetics, and other consumer goods.

vertical cartoning machine, also known as an end-load cartoner, erects a folded carton, fills it with a product or multiple products from the top through an open end, and then seals it by tucking the flaps or applying glue/adhesive. These machines are commonly used for packaging bottled foodstuffs, confectionery, medicine, and cosmetics, with variations suited for different business scales.

The Bombay Engineering cartoning machine picks a single carton from a stack, erects it, fills it horizontally with a product or multiple products, and then seals it by tucking in the flaps or using glue/adhesive. The product insertion can be done via a mechanical or pneumatic pusher, or manually when required. These machines are widely used in food, confectionery, medicine, and cosmetics industries.

Key Specifications:

  • Maximum speed: Up to 120 cartons/min
  • Maximum carton width: 175 mm
  • Maximum carton length: 100 mm
  • Standard operating speed: Up to 70 pcs/min
  • Intermittent motion mechanism for efficient operation
  • Optional automatic product feeding using Geneva or Ferguson Indexers
  • Adjustable chain system for varying carton sizes
  • No Carton-No Product interlock system for safety and efficiency
  • Stainless steel side covers with polycarbonate top covers and microswitch safety features
  • PLC-controlled system for automation
  • Power requirement: 2 HP
  • Compatible with bundling and shrink-wrapping machines
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Hair Oil Manufacturing Plant

Salient Features:

  • All contact parts are in SS 316 & non-contact parts are in SS 304.
  • Choice of jacketed vessels or plain vessels as per formulation.
  • Special mixing blades for proper mixing.
  • Decoction vessel with higher heat transfer area for proper extraction of active ingredients.
  • Filter press is zero hold up type GMP model with pump and motor.
  • Hair oil manufacturing plant can be closed type fully automatic or semi-automatic as per requirements.
Capacities available 50 ltrs to 10000 ltrs/ Batch.
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Ointment Manufacturing Plant

Salient Features:

  • cGMP Model with contact parts in SS316.
  • Fully automatic process untouched by human hands.
  • Process conducted under full vacuum.
  • Triple jacketed vessels suitable for heating and cooling.
  • All fittings and valves are sanitary design.
  • Conical filters below water & wax vessels for online filtration.
  • Options for top and bottom agitator assembly in all vessels.
  • Hydraulically lifting top dish.
  • Specially designed 2 & 4 stage bottom entry homogenizer or inline homogenizer provided.
  • PLC based control panel, 21 CFR compliant.
  • Electropolished pipeline.
  • Option for load cell.
  • Option for automatic valves and utilities.
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Shampoo Manufacturing Plant

Salient Features:

  • All contact parts are in SS 316 & non-contact parts are in SS 304.
  • All jackets are in SS 304 and can be electrically jacketed or steam jacketed.
  • Special dispersor / anchor agitator in premix vessel.
  • Manufacturing vessel with paddle type or contra agitator for excellent mixing.
  • CIP spray ball.
  • Automatic product transfer through automatic valves (Optional).
  • Automatic utility piping and valves (Optional).
  • Recipe-based PLC operated control panel with colour touch screen HMI.
Capacities available from : 25 Itrs to 10000 Itrs / Batch.
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Shaving Cream Manufacturing Plant

Salient Features:

  • All contact parts are in SS 316 & non-contact parts are in SS 304.
  • All jackets are in SS 304 and can be electrically jacketed or steam jacketed.
  • Choice of top and bottom agitators in water and wax vessels.
  • Manufacturing vessel with variable speed drive, hydraulic lifting, and with choice of 2 or 3 agitators.
  • Choice of double contra, fixed contra agitators, or planetary.
  • Variable speed drive for all agitators (Optional).
  • Special imported design high-speed homogeniser/emulsifier to give excellent emulsification (one of the best in the industry).
  • CIP spray ball.
  • Automatic product transfer through automatic valves (Optional).
  • Automatic utility piping and valves (Optional).
  • Recipe-based PLC operated control panel with colour touch screen HMI.
Capacities available from:

R&D-1 kg to 5 kg/ Batch

Pilot Plant from 10 kg to 50 kg/Batch

Production Models from 50 kgs to 10000 kgs / Batch

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Toothpaste Manufacturing Plants

Salient Features:

  • All contact parts are in SS 316 & non-contact parts are in SS 304.
  • All jackets are in SS 304 and can be electrically jacketed or steam jacketed.
  • Special dispersor agitator in gel premix vessel.
  • Manufacturing vessel with hydraulic lifting and double contra rotary agitators.
  • Variable speed drives for both outer and inner agitator.
  • Special imported design high-speed homogeniser/emulsifier to give excellent emulsification (one of the best in the industry).
  • CIP spray ball.
  • Automatic product transfer through automatic valves (Optional).
  • Automatic utility piping and valves (Optional).
  • Recipe-based PLC operated control panel with colour touch screen HMI.
Capacities available from : R&D-5 kg/Batch Pilot Plant from 10 kg to 50 kg / Batch Production Models from 50 kgs to 10000 kgs / Batch
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