Ointment Section
Aluminium Tube Filling Machine
Overview: Aluminium Tube Filling Machine
We are a manufacturing company based in Vasai and specialize in exporting a highly efficient range of Aluminium Tube Filling Machines (also known as Aluminium Tube Fillers) tailored to client requirements. Our machines are known for their high performance, durability, and precision, making them ideal for pharmaceutical and cosmetics industries. Available in various designs, our machines stand out due to their convenient operation and robust construction.
Types of Aluminium Tube Filling Machines
We offer two types of Aluminium Tube Filling Machines:
1. Rotary Type Aluminium Tube Filling Machine
✅ Semi-Automatic or Fully Automatic (Single Head & Double Head)
✅ 16 or 8 Station Semi-Automatic Tube Filling System
✅ Speed: 25-30 tubes per minute
✅ Filling Capacity: 25gms to 100gms (Separate syringe required for 5gms to 25gms)
Applications
Our Aluminium Tube Filling Machines are widely used in the pharmaceutical, cosmetic, and food industries for filling:
✔️ Creams
✔️ Ointments
✔️ Gels
✔️ Pastes
✔️ Balms
✔️ Other Viscous Products
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Automatic & Semi Automatic Tube Filling Machine
Automatic & Semi Automatic Tube Filling Machine
Linear tube filling machines are fully automac tube filling machine available in single head and double head models
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Colloid Mill
Salient Features:
- GMP model with SS 316 contact parts.
- Plain and water jacketed models.
- Handle to adjust gap between rotor & stator.
- Recirculation pipeline.
- Hopper of 15 ltrs.
- Vertical & Horizontal models available.
- Flame proof motor & electricals as optional.
Container filling machine
Overview: Container Filling Machines
Our Container Filling Machines are designed for efficiently filling cream, paste, ointment, wax polish, grease, jam, sauce, and other viscous products into plastic or tin containers, jars, and bottles.
✔ Versatile Compatibility:
✔ Automated Transfer: Containers are fixed to a turntable and transferred via a conveyor to the filling unit.
✔ No-Bottle – No-Fill System: Prevents wastage by stopping the filling process if containers are not in place.
✔ Stainless Steel Jacketed Hopper:
Equipped with a product heater and mixing stirrer for uniform consistency during high-viscosity filling. ✔ Smooth Workflow:
Filled containers are transported via a conveyor system for capping and labeling operations.
Operational Process:
1️⃣ Loading & Transfer:
Flat tins or bottles are loaded onto the turntable and transferred onto a conveyor belt.
2️⃣ Filling Station:
Precise dosing system ensures accurate filling.
No-Container – No-Fill Device prevents wastage if a container is missing.
3️⃣ Optional Features:
S.S. Jacketed Hopper with 2 KW heaters & stirrer for seamless filling of high-viscosity products.
4️⃣ Post-Filling Process:
Filled containers are transported via the conveyor for further processing (capping & labeling).
Our high-performance filling machines ensure efficiency, accuracy, and reliability, making them ideal for pharmaceutical, cosmetic, food, and industrial applications.
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Inline Homogenisers
Overview: Homogenizing Process & Inline Homogenizers
What is Homogenizing?
Homogenizing blends substances to create a uniform and consistent mixture. A homogenizer breaks down solid particles into fine sizes, ensuring smooth and stable emulsions.
Types of Homogenizers
✔ Bottom Entry Homogenizer – Ideal for high-viscosity materials.
✔ Top Entry Homogenizer – Suitable for batch processing.
✔ Inline Homogenizer – Ensures continuous, high-consistency mixing.
How It Works
1️⃣ The product enters the homogenizing zone at low speed and high pressure.
2️⃣ Extreme acceleration and deceleration create cavitation and micronization.
3️⃣ Turbulence, vibrations, and shear forces ensure uniform mixing and globule explosion.
4️⃣ Toothed rotor-stator heads process the product up to 18 times in one pass.
Key Applications
🔹 Blending & Emulsifying – Ensures smooth, uniform mixtures.
🔹 Micronization – Breaks down particles for superior texture.
🔹 Continuous Production – Maintains consistency in large-scale processing.
Industries Using Inline Homogenizers
🏥 Pharmaceuticals – Creams, gels, suspensions
🎨 Paints & Coatings – Pigment dispersion
🥛 Dairy & Food – Milk, sauces, emulsions
📜 Paper Coating – Starch preparation
💄 Cosmetics – Lotions, serums
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Lami Tube Filling Machine
Overview: Lami Tube Filling Machine
Our Lami Tube Filling Machine range features a syringe pump housing and a rotary piston filling device with a blow-off device and a pneumatic tail cut-off system. These machines offer a high filling speed of 40 to 50 tubes per minute and come with a jacketed hopper (single head) with a 40-liter capacity.
We manufacture these tube filling machines with stainless steel spring-loaded change parts (12 nos.) and nylon holders (one tube size) for enhanced durability and efficiency.
Key Features:
Temperature Controller: Equipped with a 3 K.W. stainless steel tubular heater
Label Sensor & Controller: Ensures precision in labeling
Product Range:
We offer a comprehensive range of machines, including:
✅ Lami Tube Filling & Sealing Machine
✅ All-Purpose Filling Machine
✅ Ointment Filling Machine
✅ Stainless Steel Mixing Storage Tank
✅ Planetary Mixer
✅ Ointment Plant
Our machines are designed for high efficiency, precision, and durability, catering to various industrial needs.
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Ointment Manufacturing Plant
Salient Features:
- cGMP Model with contact parts in SS316.
- Fully automatic process untouched by human hands.
- Process conducted under full vacuum.
- Triple jacketed vessels suitable for heating and cooling.
- All fittings and valves are sanitary design.
- Conical filters below water & wax vessels for online filtration.
- Options for top and bottom agitator assembly in all vessels.
- Hydraulically lifting top dish.
- Specially designed 2 & 4 stage bottom entry homogenizer or inline homogenizer provided.
- PLC based control panel, 21 CFR compliant.
- Electropolished pipeline.
- Option for load cell.
- Option for automatic valves and utilities.
Planetary Mixer (VJHSE Type)
Salient Features:
- Suitable for mixing dry and wet powders & granules.
- Planetary motion agitators with scrapers.
- All contact parts are made out of S.S. 316 quality material.
- Compact design requires comparatively smaller floor space.
- Hydraulic lifting system for model 200 ltrs and above.
- Sturdy locking system for the bowl.
- Heavy construction & total vibration-free even during mixing. Stirrer with planetary motion.
- Flameproof model available as optional.
- PLC-based control panel available as optional.
Tube Filling & Sealing Machine Lab Model
Overview: Tube Filling and Sealing Machine – Lab Model
We take pride in offering the Tube Filling and Sealing Machine (Lab Model) to our esteemed customers.
✔ Precision Engineering: Manufactured with the expertise of a highly skilled workforce and advanced machinery.
✔ Client-Centric Design: Developed as per industry standards while keeping in mind the specific requirements of our clients.
✔ Quality Assurance: Rigorously tested for performance and efficiency.
Ensures seamless operation and reliability.
✔ High Efficiency: Designed to deliver consistent and accurate filling & sealing results.
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