Dust Extractor
Overview:
The Dust Extractor Machine is essential for preventing dust accumulation and avoiding cross-contamination during tablet manufacturing in the pharmaceutical industry. This machine enhances tablet production efficiency by removing dust from punches and dies, minimizing breakdowns, and reducing mechanical strain on tablet-making equipment.
Key Features:
✔ Effective Dust Removal: Utilizes a shaking mechanism to dislodge dust, which is then collected by the dust collection system fans.
✔ Ease of Maintenance: Fan and filter compartments are easily accessible through doors for quick inspection and maintenance.
✔ Cross-Contamination Prevention: Helps control flying dust generated during tablet compression and minimizes cross-contamination risks.
Advantages:
✔ Tool-Free Dismantling: The machine can be fully dismantled without tools for easy and fast cleaning.
✔ Low Noise Level: Operates with very low noise, making it user-friendly.
✔ Low Maintenance: Requires minimal upkeep, ensuring consistent performance.
✔ Easy Mobility: Mounted on castors for easy handling and quick connection to auger powder filling machines, rotary tablet presses, or de-dusters.
✔ Easy Integration: Easily integrates into process lines and can be connected to tablet presses without hassle.
✔ Optional Flame-Proof Electrical Components: Available with flame-proof electrical components for added safety.
The Dust Extractor Machine by Bombay Engineering ensures a clean, efficient, and safe tablet manufacturing environment, reducing dust hazards, mechanical strain, and cross-contamination risks.
Related products
Automatic Empty Capsule Loader
Automatic Empty Capsule Loader is used for the automatic filling of pharmaceutical ingredients in the empty capsules.
The automatic capsule loader machine offered by us works 2-3 times faster than the manual capsule loader. We manufacture our capsule filling machine in total compliance with international quality standards.
Automatic Empty Capsule Loader loads capsules automatically onto the loading tray of Capsule Filling Machine. The machine is compact occupies minimum space. It gives higher production with a much better standard of accuracy.
Bombay Engineering is one of the leading manufactures and exporter of the best quality Empty Capsule Tray Loader Machine application for small to medium-sized batch productions. R and D Laboratories is amongst the best quality Capsule loader machine in INDIA. The capsule loading machine’s function is to fill empty capsules in the Hand-operated manual capsule filling machine or handy manual capsule filling machine. A capsule loader machine is mostly used to increase productivity in the small or medium-scale manufacturing unit; it saves time and labor required to fill 300 empty capsules in a machine’s loading tray. Automatic Capsule loader fills 300 empty capsules in loading plate of manual capsule filling machine very fast and efficiently saving production time required in hand filling of empty hard gelatin capsules in benchtop or manual capsule filling machine.
Operation: Fill Hopper With Empty Capsules. Place Hand-Filler Loading Tray With Guide On The Sliding Base Plate & Switch On The Machine. The Capsules Automatically Get Nested In The Tray, Cap Up, and Body Down. Time Taken For Loading 300 Capsules In 300-Hole Tray Is 28 Seconds.
Interchangeability: Can supply interchangeable Parts For All Capsule Sizes: 00, 0, 1, 2, 3, 4 & 5 Capsules.
Bombay Engineering offers one year warranty for an automatic capsule loader for any manufacturing defects. Bombay Engineering is a reliable source and is recognized as the best quality capsule loader machine supplier and wholesaler. Capsule loader machine price or cost is very reasonable for suppliers and wholesalers further capsule loader suppliers can avail the best offer for bulk quantity order of capsule loader.
Unique Features:
- Low Investment. High Output.
- Very Simple To Operate.
- Easily Removable Parts.
- Sturdy Fabrication – Assured Durability.
- Designed To Fill All Standard-Size Capsules.
- Also Available Gmp Model, Completely Covered With S.S.304
Technical Specification
- Output: 120 Fills 300-hole plate per hour.
- Drive: 0.25 HP 3-Phase 50 Cycles
- Dimensions: 585mm (L) X 525mm (W) X l0l5mm (H)
- Weight: 120 Kg
Automatic Liquid Filling Line
STANDARD LIQUID FILLING LINE CONSISTS OF:
Rotary Bottle Washing Machine: Rotary Bottle washing machine comes in 64 & 96 bottles per minute.
Turntable: Available in 24", 30", 36" & 48" dia.
Liquid Filling Machine: Available in 2 head, 4 head, 6 head, 8 head, 10 head & 12 head. Filling Range from 5 ml to 1000 ml with help of change parts. Liquid filling machine is available in Volumetric type, Servo Filling type, Flowmatic type, Piston type etc., as per application & requirement.
Capping Machine: Available in single head, four head, six head, 8 head & 10 head. Suitable for both Screw Capping & Ropp Capping with help of change parts. Attachment for inner plug pressing also provided if required.
Inspection Table: Available in 2, 4, 6, and 8 operators as per filling line model.
Labeling Machine: Available in Sticker Labelling (Round and Double Sided or Combo) and Wet Glue Labelling.
Batch Coding: Inkjet online batch coding for online batch coding.
Packing Conveyor Belt: Available in 6 ft, 8 ft, 10 ft, 12 ft up to 24 ft, as per requirements, with endless food-grade belt and variable speed drive.
BOMBAY COATER
SALIENT FEATURES:
- Automated process
- Conforms to cGMP
- Flexible batch operations
- Product protective handling to prevent clipping of tablets
- Complete separation of production and technical area
- Extremely user-friendly software and operation through PLC
- Excellent mixing and tumbling by special design of baffles
- Made entirely of S.S. 316
- Advanced CIP system
- Treatment of exhaust for pollution-free operation
AVAILABLE CAPACITIES: 12", 15", 18", 24", 36", 48", 60“, 66", 72" & 96" Diameter.
Inline Homogenisers
Overview: Homogenizing Process & Inline Homogenizers
What is Homogenizing?
Homogenizing blends substances to create a uniform and consistent mixture. A homogenizer breaks down solid particles into fine sizes, ensuring smooth and stable emulsions.
Types of Homogenizers
✔ Bottom Entry Homogenizer – Ideal for high-viscosity materials.
✔ Top Entry Homogenizer – Suitable for batch processing.
✔ Inline Homogenizer – Ensures continuous, high-consistency mixing.
How It Works
1️⃣ The product enters the homogenizing zone at low speed and high pressure.
2️⃣ Extreme acceleration and deceleration create cavitation and micronization.
3️⃣ Turbulence, vibrations, and shear forces ensure uniform mixing and globule explosion.
4️⃣ Toothed rotor-stator heads process the product up to 18 times in one pass.
Key Applications
🔹 Blending & Emulsifying – Ensures smooth, uniform mixtures.
🔹 Micronization – Breaks down particles for superior texture.
🔹 Continuous Production – Maintains consistency in large-scale processing.
Industries Using Inline Homogenizers
🏥 Pharmaceuticals – Creams, gels, suspensions
🎨 Paints & Coatings – Pigment dispersion
🥛 Dairy & Food – Milk, sauces, emulsions
📜 Paper Coating – Starch preparation
💄 Cosmetics – Lotions, serums
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MINI COTA (SPRAYING SYSTEM)
The Mini Cota (Semi-Automatic Spray Coating Machine) is designed to replace conventional manual coating of tablets and granules. It provides a rapid and uniform coating system with multiple functional features and advantages.
This compact machine is equipped with a specially designed stainless steel (S.S.) spray gun for atomized spraying. Compared to fully automatic systems, which are 15-20 times more expensive, the Mini Cota offers a more economical and user-friendly alternative.
Key Features:
Pressure vessel with an optional S.S. jacket (for sugar coating) and thermostatically controlled heaters Safety valve for pressure control Oscillating-type pneumatic stirrer for uniform mixing Spraying nozzles for precise coating application Compact control panel with a double-acting pneumatic cylinder for intermittent spraying of liquid and air Adjustable spray cycle timing for controlled coating application Filter cum moisture separator to ensure a clean coating process Operation & Mechanism: The Bombay Engineering Mini Cota consists of a pressure vessel, which can be optionally provided with an S.S. jacket for sugar coating, controlled heaters, a safety valve, an oscillating-type pneumatic stirrer, and spraying nozzles. It also includes a compact control panel with a pneumatic cylinder, ensuring precise intermittent spraying controlled by a timer. The coating solution is filled into the pressure vessel and pressurized using oil/moisture-free compressed air at 3 to 4 kg/cm², resulting in a uniform, atomized conical spray. The spray guns, mounted on a heavy-duty S.S. stand, can be adjusted as required. The duration of air and liquid spray is controlled by a digital timer and pneumatic cylinder via a solenoid valve. Available Capacities: 25 liters to 100 liters Whatsapp Enquiry
Rapid Mixer Granulator
Salient Features:
- cGMP model with contact parts in SS 316 & non-contact parts in SS 304.
- Homogeneous product distribution.
- Pneumatic top lid lifting system.
- Bottom impeller lifting system.
- 3/4 blade main impeller and 4 blade chopper impeller.
- CIP & binder addition system through pump.
- Variable speed drive for main and chopper motors.
- Online Comill at discharge.
- PLC in control panel, 21 CFR compliant.
ROTARY BOTTLE WASHING MACHINE
ROTARY BOTTLE WASHING MACHINE/Bottle washing machine/bottle cleaning machine is a compact and highly efficient machine with an elegant look. This multifunctional multi featured machine meets the GMP requirements of washing glass and plastic bottles. The machine operates on the rotary principle with the “GENEVA” mechanism and requires manual loading and unloading of bottles.
Bombay Engineering’s rotary bottle washing machine is a compact and highly efficient machine with an elegant look. This multifunctional multi featured machine meets the GMP requirements of washing for glass and plastic bottles. The machine operates on the rotary principle with “GENEVA” mechanism and requires manual loading and unloading of bottles.
The bottles are loaded on the subsequent indexing part of the rotating platform and are cleaned in series of operations. Specially designed bottle holders are provided to hold bottles with neck diameter. The bottles are placed in an inverted position in these cup-shaped holders. Spraying showers does the external cleaning of the bottles. Solenoid valves enable the regulation of wash timings; it also sprays water when the bottle is stopped means ensure the saving of water and sequence of various washing media to suit specific requirements.
Operation :
The bottles are loaded on the subsequent indexing part of the rotating platform. They are cleaned in a series of operations. Specially designed bottle holders are provided to hold bottles with neck diameter. The bottles are placed in an inverted position in these cup-shaped holders. Spraying showers does the external cleaning of the bottles. Solenoid valves are provided to enable the regulation of wash timings, it also spraying water when the bottle is stopped means ensure saving of water, and sequence of various washing media to suit the specific requirement Whatsapp Enquiry
Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
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