Dust Extractor
Overview:
The Dust Extractor Machine is essential for preventing dust accumulation and avoiding cross-contamination during tablet manufacturing in the pharmaceutical industry. This machine enhances tablet production efficiency by removing dust from punches and dies, minimizing breakdowns, and reducing mechanical strain on tablet-making equipment.
Key Features:
✔ Effective Dust Removal: Utilizes a shaking mechanism to dislodge dust, which is then collected by the dust collection system fans.
✔ Ease of Maintenance: Fan and filter compartments are easily accessible through doors for quick inspection and maintenance.
✔ Cross-Contamination Prevention: Helps control flying dust generated during tablet compression and minimizes cross-contamination risks.
Advantages:
✔ Tool-Free Dismantling: The machine can be fully dismantled without tools for easy and fast cleaning.
✔ Low Noise Level: Operates with very low noise, making it user-friendly.
✔ Low Maintenance: Requires minimal upkeep, ensuring consistent performance.
✔ Easy Mobility: Mounted on castors for easy handling and quick connection to auger powder filling machines, rotary tablet presses, or de-dusters.
✔ Easy Integration: Easily integrates into process lines and can be connected to tablet presses without hassle.
✔ Optional Flame-Proof Electrical Components: Available with flame-proof electrical components for added safety.
The Dust Extractor Machine by Bombay Engineering ensures a clean, efficient, and safe tablet manufacturing environment, reducing dust hazards, mechanical strain, and cross-contamination risks.
Related products
Bottle Labeling Machine
Salient Features:
- S.S. GMP Model.
- No Bottles – No labeling system.
- Machine Advantage: No change parts are required to change any bottle & label sizes.
- In your particular case, offer a machine with a Touch code printer to print Mfg. Expiry, Batch No. etc.
- Labeling Capacity: 60 to 80 Bottles/Minute (Depending upon Labels & Bottles).
- Stepper Motor: 60 Kg/cm2
- Programmable MMI Unit: Standard (Our programming).
- A.C. Frequency drive for conveyor & pressing device.
- Total synchronized with stepper motor & A.C. motor with single speed variator port.
- Applicator height is adjustable as per customer requirement to change labeling position on the bottle.
- It has an inbuilt speed indicator & counter.
- No change parts are required to be changing any container & label sizes, hence only one-time investment.
Coating Pan
Salient Features:
- SS 316 pan and other contact parts.
- Baffles inside the pan for proper tumbling of the tablets.
- Hot air blower to ensure faster drying of the tablets Gearbox and motor fitted in SS enclosure behind the machine
- Angle of the pan can be changed to suit individual requirements.
- Flameproof motor & electricals available as option.
- Interchangeable pans on the same machine for smaller models.
- Spraying system with solution vessel, pneumatic stirrer, peristaltic pump, and spray nozzle with control panel.
MINI COTA (SPRAYING SYSTEM)
The Mini Cota (Semi-Automatic Spray Coating Machine) is designed to replace conventional manual coating of tablets and granules. It provides a rapid and uniform coating system with multiple functional features and advantages.
This compact machine is equipped with a specially designed stainless steel (S.S.) spray gun for atomized spraying. Compared to fully automatic systems, which are 15-20 times more expensive, the Mini Cota offers a more economical and user-friendly alternative.
Key Features:
Pressure vessel with an optional S.S. jacket (for sugar coating) and thermostatically controlled heaters Safety valve for pressure control Oscillating-type pneumatic stirrer for uniform mixing Spraying nozzles for precise coating application Compact control panel with a double-acting pneumatic cylinder for intermittent spraying of liquid and air Adjustable spray cycle timing for controlled coating application Filter cum moisture separator to ensure a clean coating process Operation & Mechanism: The Bombay Engineering Mini Cota consists of a pressure vessel, which can be optionally provided with an S.S. jacket for sugar coating, controlled heaters, a safety valve, an oscillating-type pneumatic stirrer, and spraying nozzles. It also includes a compact control panel with a pneumatic cylinder, ensuring precise intermittent spraying controlled by a timer. The coating solution is filled into the pressure vessel and pressurized using oil/moisture-free compressed air at 3 to 4 kg/cm², resulting in a uniform, atomized conical spray. The spray guns, mounted on a heavy-duty S.S. stand, can be adjusted as required. The duration of air and liquid spray is controlled by a digital timer and pneumatic cylinder via a solenoid valve. Available Capacities: 25 liters to 100 liters Whatsapp Enquiry
Octagonal Blender
Chemical Machinery, Blenders, Pharmaceutical Machinery, Dry Syrup Section, Mixers, Tablet & Coating Section
Salient Features:
- Suitable for dry mixing of products in granule form.
- Octagon shape gives tumbling action & baffles provide proper mixing of the material.
- Easy to clean with CIP Spray Ball.
- All contact parts are made out of SS 316.
- Safety guards with interlocking.
- Flame proof motor and electrical available as option.
- Vacuum compatible powder loading system PLC in control panel. (Optional)
Pesticides Liquid Filling Machine
Salient Features:
- Automatic Liquid Filling Machine(4 Head)
- Machine speed: 40-50 bottle/min depends on bottle size
- Suitable for use in Cosmetics, Pharmaceuticals, Pesticides, Edible Oil, Lubricants etc.
- Available in GMP model Also
- Built-in Digital Product counter
- Imported Motors and Gears set
- Accuracy : ± 1 % At one Stroke
- SS-304 elegantly Matt finished machine
- Pneumatic stopping arrangements
- Proximity Sensor for Bottle sensing
- Available with HMI Display arrangement with PLC controlled
- Imported PLC for Better Functionality of HMI
- No bottle, Machine Stop with indication
- Voltage : 1-Phase, 230V, 50 Hz
- Product size: Up to 1000 ml
- Machine size: 1500*1000*800 mm
Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
Zero Hold Up Filter Press
Salient Features:
- Manufactured in SS - 304 / SS - 316 / SS - 316L M.O.C.
- MS / SS jacket can be provided for hot filtration.
- Gives crystal clear filtration by filtering particles up to 1 micron size.
- Scavenger arrangement to remove all the liquid.
- Cake can be dried either by compressed air or by inert gas, steam.
- Filtration rates from 600 LPH to 30000 LPH possible depending on the models.
- Centrifugal / Gear / Roto / Lobe Pumps can be offered.
- Sample collecting device & safety valve provided.
- Complete filtration of the batch without any holdup due to reverse flow of liquid, hence large saving in time & cost.
- Back wash facility can be provided for continuous operations.
- The cake, filter aid & solids remain totally enclosed, allowing filtration of toxic, hazardous & explosive liquids.
- No contamination of internal surface of shell.
- The top dome structure ensures fast & easy removal of cartridge assembly & cleaning of cake.
