Tube Filling & Sealing Machine Lab Model
Overview: Tube Filling and Sealing Machine – Lab Model
We take pride in offering the Tube Filling and Sealing Machine (Lab Model) to our esteemed customers.
✔ Precision Engineering: Manufactured with the expertise of a highly skilled workforce and advanced machinery.
✔ Client-Centric Design: Developed as per industry standards while keeping in mind the specific requirements of our clients.
✔ Quality Assurance: Rigorously tested for performance and efficiency.
Ensures seamless operation and reliability.
✔ High Efficiency: Designed to deliver consistent and accurate filling & sealing results.
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Automatic Empty Capsule Loader
Automatic Empty Capsule Loader is used for the automatic filling of pharmaceutical ingredients in the empty capsules.
The automatic capsule loader machine offered by us works 2-3 times faster than the manual capsule loader. We manufacture our capsule filling machine in total compliance with international quality standards.
Automatic Empty Capsule Loader loads capsules automatically onto the loading tray of Capsule Filling Machine. The machine is compact occupies minimum space. It gives higher production with a much better standard of accuracy.
Bombay Engineering is one of the leading manufactures and exporter of the best quality Empty Capsule Tray Loader Machine application for small to medium-sized batch productions. R and D Laboratories is amongst the best quality Capsule loader machine in INDIA. The capsule loading machine’s function is to fill empty capsules in the Hand-operated manual capsule filling machine or handy manual capsule filling machine. A capsule loader machine is mostly used to increase productivity in the small or medium-scale manufacturing unit; it saves time and labor required to fill 300 empty capsules in a machine’s loading tray. Automatic Capsule loader fills 300 empty capsules in loading plate of manual capsule filling machine very fast and efficiently saving production time required in hand filling of empty hard gelatin capsules in benchtop or manual capsule filling machine.
Operation: Fill Hopper With Empty Capsules. Place Hand-Filler Loading Tray With Guide On The Sliding Base Plate & Switch On The Machine. The Capsules Automatically Get Nested In The Tray, Cap Up, and Body Down. Time Taken For Loading 300 Capsules In 300-Hole Tray Is 28 Seconds.
Interchangeability: Can supply interchangeable Parts For All Capsule Sizes: 00, 0, 1, 2, 3, 4 & 5 Capsules.
Bombay Engineering offers one year warranty for an automatic capsule loader for any manufacturing defects. Bombay Engineering is a reliable source and is recognized as the best quality capsule loader machine supplier and wholesaler. Capsule loader machine price or cost is very reasonable for suppliers and wholesalers further capsule loader suppliers can avail the best offer for bulk quantity order of capsule loader.
Unique Features:
- Low Investment. High Output.
- Very Simple To Operate.
- Easily Removable Parts.
- Sturdy Fabrication – Assured Durability.
- Designed To Fill All Standard-Size Capsules.
- Also Available Gmp Model, Completely Covered With S.S.304
Technical Specification
- Output: 120 Fills 300-hole plate per hour.
- Drive: 0.25 HP 3-Phase 50 Cycles
- Dimensions: 585mm (L) X 525mm (W) X l0l5mm (H)
- Weight: 120 Kg
Automatic Liquid Filling Line
STANDARD LIQUID FILLING LINE CONSISTS OF:
Rotary Bottle Washing Machine: Rotary Bottle washing machine comes in 64 & 96 bottles per minute.
Turntable: Available in 24", 30", 36" & 48" dia.
Liquid Filling Machine: Available in 2 head, 4 head, 6 head, 8 head, 10 head & 12 head. Filling Range from 5 ml to 1000 ml with help of change parts. Liquid filling machine is available in Volumetric type, Servo Filling type, Flowmatic type, Piston type etc., as per application & requirement.
Capping Machine: Available in single head, four head, six head, 8 head & 10 head. Suitable for both Screw Capping & Ropp Capping with help of change parts. Attachment for inner plug pressing also provided if required.
Inspection Table: Available in 2, 4, 6, and 8 operators as per filling line model.
Labeling Machine: Available in Sticker Labelling (Round and Double Sided or Combo) and Wet Glue Labelling.
Batch Coding: Inkjet online batch coding for online batch coding.
Packing Conveyor Belt: Available in 6 ft, 8 ft, 10 ft, 12 ft up to 24 ft, as per requirements, with endless food-grade belt and variable speed drive.
BOMBAY COATER
SALIENT FEATURES:
- Automated process
- Conforms to cGMP
- Flexible batch operations
- Product protective handling to prevent clipping of tablets
- Complete separation of production and technical area
- Extremely user-friendly software and operation through PLC
- Excellent mixing and tumbling by special design of baffles
- Made entirely of S.S. 316
- Advanced CIP system
- Treatment of exhaust for pollution-free operation
AVAILABLE CAPACITIES: 12", 15", 18", 24", 36", 48", 60“, 66", 72" & 96" Diameter.
Online Visual Bottle Inspection Machine
Online Visual Bottle Inspection Machine is a three-track conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color. The inspection table has a stainless steel structure with a moving S.S. slat chain. Design made out of S. S. square pipe & supported on adjustable bolts.
Online Visual Bottle Inspection Machine
The Bombay Engineering’s Inspection table consists of two (Single Side seating arrangements) or three (Double Side seating arrangements) tracks conveyor with a hood with lighting arrangement and visual inspection background of alternate black & white color.
Operation:
The central conveyor belt brings the bottle from the capping/washing machine conveyor. These bottles are automatically bifurcated on the two adjoining conveyor belts & further on the side tables for operators sitting on either side of the table. In turn, the operators pick up the bottles & visually inspect the bottles in the alternate white & black background to check for any partials in the Liquid filled, sealed & breakage of the bottle. After inspection, the bottles are placed in the central track, which is transfer for labelling.
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POLISHING PAN
We are leading coating pan manufacturer in mumbai.
Coating Pan machine is consists of an Ellipsoidal pan mounted on a suitable stand and driven by a motor through the right gearbox. The pan is made out of SS 316 and has welded baffles in it. This baffle helps in the tumbling of the tablets/material into the pan while rotating. The speed can be changed by a 3 step pulley or a variable speed drive provided in the control panel. It supplies a hot air blower and the coating pan with heater assembly and a flexible SS pipe, which goes into the pan to dry the tablets/material into the pan after coating. A Control panel helps provide a Starter or variable speed drive, Digital temp controller for controlling temperature.
A spraying system with the pan coating for film coating/sugar coating into the coating pan’s tablets/material. It consists of a suitable capacity pressurized vessel with spray guns mounted on a stand. The liquid into the container is pressurized and sprayed into the coating pan on the coated material. A peristaltic pump helps offer a transfer of fluid into the spray gun and then spread it into the pan.
We provide an exhaust blower as an option for exhausting fumes generated by the liquid spraying into the coating pan’s tablets/material.
A wet scrubber helps neutralize the exhaust fumes before entering the open atmosphere.
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Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
Tablet Inspection Belt
Salient Features:
- All contact parts are made of stainless steel or synthetic materials such as nylon, ensuring non contamination.
- Nylon endless conveyor belt, apart from having long life, is also washable and easily replaceable type.
- Both conveyor speed and tablet feed are adjustable.
- Extra large hopper for less frequent fillings, with a holding capacity of about 25 to 30 Kg.
- Hopper position is vertically adjustable with a knob.
- Level in the hopper is easily visible to the operators.
- Guide rollers are with double ball bearings, offering smooth motion to the conveyor.
- Special tablet dust filter mesh is provided at the vibrator.
- Dust collecting tray with cleaning brush is also provided below the conveyor.
Volumetric Liquid Bottle Filling Machine
Salient Features:
- Total GMP Model.
- Total contact parts are of S.S.-316, and other surface parts are of S.S.304.
- Manufactured with the latest technology.
- They synchronized it with two nos, of A.C. drive for central motor & conveyor belt.
- Automatic speed control system.
- No Bottle – No Filling systems.
- Special Type Diving Nozzle helps prevent foaming problems.
- Nozzle Lock system solves dropping problems.
- Bottle counter system based on an automatic sensor.
- Bottle stopper and holder pneumatic based.
- Trouble-free performance acquired due to rigid vibration free constructions.
- Elegantly matt finished body.
- Minimum change over time, from one size to another fill size
- Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and
- noiseless conveying.
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