Pure Steam Generator
Capacities: 50 Ltrs to 1000 Kgs/hr
Salient Features:
- Concept of falling film evaporation employed where every single drop of water is elevated to sterile temperature.
- Two punch entrainment separation system for 100% results.
- A single Pre-Heater, thus reducing the size of the unit.
- Sanitary triclover fitting for quick and easy preventive maintenance.
- This unique design has a significant advantage over thermosyphon and boiler type evaporation since it employs a dry distilling method, eliminating the carryover of pyrogen and microscopic particles at high velocities.
- All contact parts are in SS 316/SS316L.
- Electro-polished inner contact surfaces.
- Double tube sheet construction for the first column.
- PLC operated control panel with printing facility.
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Automatic Liquid Filling Line
STANDARD LIQUID FILLING LINE CONSISTS OF:
Rotary Bottle Washing Machine: Rotary Bottle washing machine comes in 64 & 96 bottles per minute.
Turntable: Available in 24", 30", 36" & 48" dia.
Liquid Filling Machine: Available in 2 head, 4 head, 6 head, 8 head, 10 head & 12 head. Filling Range from 5 ml to 1000 ml with help of change parts. Liquid filling machine is available in Volumetric type, Servo Filling type, Flowmatic type, Piston type etc., as per application & requirement.
Capping Machine: Available in single head, four head, six head, 8 head & 10 head. Suitable for both Screw Capping & Ropp Capping with help of change parts. Attachment for inner plug pressing also provided if required.
Inspection Table: Available in 2, 4, 6, and 8 operators as per filling line model.
Labeling Machine: Available in Sticker Labelling (Round and Double Sided or Combo) and Wet Glue Labelling.
Batch Coding: Inkjet online batch coding for online batch coding.
Packing Conveyor Belt: Available in 6 ft, 8 ft, 10 ft, 12 ft up to 24 ft, as per requirements, with endless food-grade belt and variable speed drive.
Coating Pan
Salient Features:
- SS 316 pan and other contact parts.
- Baffles inside the pan for proper tumbling of the tablets.
- Hot air blower to ensure faster drying of the tablets Gearbox and motor fitted in SS enclosure behind the machine
- Angle of the pan can be changed to suit individual requirements.
- Flameproof motor & electricals available as option.
- Interchangeable pans on the same machine for smaller models.
- Spraying system with solution vessel, pneumatic stirrer, peristaltic pump, and spray nozzle with control panel.
Inline Homogenisers
Overview: Homogenizing Process & Inline Homogenizers
What is Homogenizing?
Homogenizing blends substances to create a uniform and consistent mixture. A homogenizer breaks down solid particles into fine sizes, ensuring smooth and stable emulsions.
Types of Homogenizers
✔ Bottom Entry Homogenizer – Ideal for high-viscosity materials.
✔ Top Entry Homogenizer – Suitable for batch processing.
✔ Inline Homogenizer – Ensures continuous, high-consistency mixing.
How It Works
1️⃣ The product enters the homogenizing zone at low speed and high pressure.
2️⃣ Extreme acceleration and deceleration create cavitation and micronization.
3️⃣ Turbulence, vibrations, and shear forces ensure uniform mixing and globule explosion.
4️⃣ Toothed rotor-stator heads process the product up to 18 times in one pass.
Key Applications
🔹 Blending & Emulsifying – Ensures smooth, uniform mixtures.
🔹 Micronization – Breaks down particles for superior texture.
🔹 Continuous Production – Maintains consistency in large-scale processing.
Industries Using Inline Homogenizers
🏥 Pharmaceuticals – Creams, gels, suspensions
🎨 Paints & Coatings – Pigment dispersion
🥛 Dairy & Food – Milk, sauces, emulsions
📜 Paper Coating – Starch preparation
💄 Cosmetics – Lotions, serums
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Oil Filling Machine
Salient Features:
- ± 1% Filling accuracy on a single dose.
- No bottle, No filling system.
- Rigid vibration free construction for trouble-free performance.
- S.S. Elegantly matt finished body.
- Elegant and comfortable control panel for total control of the operation.
- Minimum changes over time, from one size to another container or fill size.
- Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and noiseless conveying.
- Error code display on A.C. frequency drive on the control panel.
- Drain tray around machine platform.
- Drip tray under the conveyor.
- Pneumatic bottle stopping arrangement.
Pesticides Liquid Filling Machine
Salient Features:
- Automatic Liquid Filling Machine(4 Head)
- Machine speed: 40-50 bottle/min depends on bottle size
- Suitable for use in Cosmetics, Pharmaceuticals, Pesticides, Edible Oil, Lubricants etc.
- Available in GMP model Also
- Built-in Digital Product counter
- Imported Motors and Gears set
- Accuracy : ± 1 % At one Stroke
- SS-304 elegantly Matt finished machine
- Pneumatic stopping arrangements
- Proximity Sensor for Bottle sensing
- Available with HMI Display arrangement with PLC controlled
- Imported PLC for Better Functionality of HMI
- No bottle, Machine Stop with indication
- Voltage : 1-Phase, 230V, 50 Hz
- Product size: Up to 1000 ml
- Machine size: 1500*1000*800 mm
Rapid Mixer Granulator
Salient Features:
- cGMP model with contact parts in SS 316 & non-contact parts in SS 304.
- Homogeneous product distribution.
- Pneumatic top lid lifting system.
- Bottom impeller lifting system.
- 3/4 blade main impeller and 4 blade chopper impeller.
- CIP & binder addition system through pump.
- Variable speed drive for main and chopper motors.
- Online Comill at discharge.
- PLC in control panel, 21 CFR compliant.
Tablet Inspection Belt
Salient Features:
- All contact parts are made of stainless steel or synthetic materials such as nylon, ensuring non contamination.
- Nylon endless conveyor belt, apart from having long life, is also washable and easily replaceable type.
- Both conveyor speed and tablet feed are adjustable.
- Extra large hopper for less frequent fillings, with a holding capacity of about 25 to 30 Kg.
- Hopper position is vertically adjustable with a knob.
- Level in the hopper is easily visible to the operators.
- Guide rollers are with double ball bearings, offering smooth motion to the conveyor.
- Special tablet dust filter mesh is provided at the vibrator.
- Dust collecting tray with cleaning brush is also provided below the conveyor.
Zero Hold Up Filter Press
Salient Features:
- Manufactured in SS - 304 / SS - 316 / SS - 316L M.O.C.
- MS / SS jacket can be provided for hot filtration.
- Gives crystal clear filtration by filtering particles up to 1 micron size.
- Scavenger arrangement to remove all the liquid.
- Cake can be dried either by compressed air or by inert gas, steam.
- Filtration rates from 600 LPH to 30000 LPH possible depending on the models.
- Centrifugal / Gear / Roto / Lobe Pumps can be offered.
- Sample collecting device & safety valve provided.
- Complete filtration of the batch without any holdup due to reverse flow of liquid, hence large saving in time & cost.
- Back wash facility can be provided for continuous operations.
- The cake, filter aid & solids remain totally enclosed, allowing filtration of toxic, hazardous & explosive liquids.
- No contamination of internal surface of shell.
- The top dome structure ensures fast & easy removal of cartridge assembly & cleaning of cake.
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