Filling Vessel
Capacity : 5 ltrs to 200 ltrs in SS 316 L
Related products
Automatic Empty Capsule Loader
Automatic Empty Capsule Loader is used for the automatic filling of pharmaceutical ingredients in the empty capsules.
The automatic capsule loader machine offered by us works 2-3 times faster than the manual capsule loader. We manufacture our capsule filling machine in total compliance with international quality standards.
Automatic Empty Capsule Loader loads capsules automatically onto the loading tray of Capsule Filling Machine. The machine is compact occupies minimum space. It gives higher production with a much better standard of accuracy.
Bombay Engineering is one of the leading manufactures and exporter of the best quality Empty Capsule Tray Loader Machine application for small to medium-sized batch productions. R and D Laboratories is amongst the best quality Capsule loader machine in INDIA. The capsule loading machine’s function is to fill empty capsules in the Hand-operated manual capsule filling machine or handy manual capsule filling machine. A capsule loader machine is mostly used to increase productivity in the small or medium-scale manufacturing unit; it saves time and labor required to fill 300 empty capsules in a machine’s loading tray. Automatic Capsule loader fills 300 empty capsules in loading plate of manual capsule filling machine very fast and efficiently saving production time required in hand filling of empty hard gelatin capsules in benchtop or manual capsule filling machine.
Operation: Fill Hopper With Empty Capsules. Place Hand-Filler Loading Tray With Guide On The Sliding Base Plate & Switch On The Machine. The Capsules Automatically Get Nested In The Tray, Cap Up, and Body Down. Time Taken For Loading 300 Capsules In 300-Hole Tray Is 28 Seconds.
Interchangeability: Can supply interchangeable Parts For All Capsule Sizes: 00, 0, 1, 2, 3, 4 & 5 Capsules.
Bombay Engineering offers one year warranty for an automatic capsule loader for any manufacturing defects. Bombay Engineering is a reliable source and is recognized as the best quality capsule loader machine supplier and wholesaler. Capsule loader machine price or cost is very reasonable for suppliers and wholesalers further capsule loader suppliers can avail the best offer for bulk quantity order of capsule loader.
Unique Features:
- Low Investment. High Output.
- Very Simple To Operate.
- Easily Removable Parts.
- Sturdy Fabrication – Assured Durability.
- Designed To Fill All Standard-Size Capsules.
- Also Available Gmp Model, Completely Covered With S.S.304
Technical Specification
- Output: 120 Fills 300-hole plate per hour.
- Drive: 0.25 HP 3-Phase 50 Cycles
- Dimensions: 585mm (L) X 525mm (W) X l0l5mm (H)
- Weight: 120 Kg
Dust Extractor
Overview:
The Dust Extractor Machine is essential for preventing dust accumulation and avoiding cross-contamination during tablet manufacturing in the pharmaceutical industry. This machine enhances tablet production efficiency by removing dust from punches and dies, minimizing breakdowns, and reducing mechanical strain on tablet-making equipment.
Key Features:
✔ Effective Dust Removal: Utilizes a shaking mechanism to dislodge dust, which is then collected by the dust collection system fans.
✔ Ease of Maintenance: Fan and filter compartments are easily accessible through doors for quick inspection and maintenance.
✔ Cross-Contamination Prevention: Helps control flying dust generated during tablet compression and minimizes cross-contamination risks.
Advantages:
✔ Tool-Free Dismantling: The machine can be fully dismantled without tools for easy and fast cleaning.
✔ Low Noise Level: Operates with very low noise, making it user-friendly.
✔ Low Maintenance: Requires minimal upkeep, ensuring consistent performance.
✔ Easy Mobility: Mounted on castors for easy handling and quick connection to auger powder filling machines, rotary tablet presses, or de-dusters.
✔ Easy Integration: Easily integrates into process lines and can be connected to tablet presses without hassle.
✔ Optional Flame-Proof Electrical Components: Available with flame-proof electrical components for added safety.
The Dust Extractor Machine by Bombay Engineering ensures a clean, efficient, and safe tablet manufacturing environment, reducing dust hazards, mechanical strain, and cross-contamination risks.
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Inline Homogenisers
Overview: Homogenizing Process & Inline Homogenizers
What is Homogenizing?
Homogenizing blends substances to create a uniform and consistent mixture. A homogenizer breaks down solid particles into fine sizes, ensuring smooth and stable emulsions.
Types of Homogenizers
✔ Bottom Entry Homogenizer – Ideal for high-viscosity materials.
✔ Top Entry Homogenizer – Suitable for batch processing.
✔ Inline Homogenizer – Ensures continuous, high-consistency mixing.
How It Works
1️⃣ The product enters the homogenizing zone at low speed and high pressure.
2️⃣ Extreme acceleration and deceleration create cavitation and micronization.
3️⃣ Turbulence, vibrations, and shear forces ensure uniform mixing and globule explosion.
4️⃣ Toothed rotor-stator heads process the product up to 18 times in one pass.
Key Applications
🔹 Blending & Emulsifying – Ensures smooth, uniform mixtures.
🔹 Micronization – Breaks down particles for superior texture.
🔹 Continuous Production – Maintains consistency in large-scale processing.
Industries Using Inline Homogenizers
🏥 Pharmaceuticals – Creams, gels, suspensions
🎨 Paints & Coatings – Pigment dispersion
🥛 Dairy & Food – Milk, sauces, emulsions
📜 Paper Coating – Starch preparation
💄 Cosmetics – Lotions, serums
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Manual Capsule Filling Machine
Description:
Manual Capsule Filling Machine is a widely used form of capsule filling. The machine is designed and manufactured with utmost care to handle all capsule sizes ranging from "00" to "5" and to provide trouble-free service year after year. It is easy to operate, delivers production with minimum rejection, and ensures no weight variation. It is capable of filling powders and pellets in all sizes of hard gelatin capsules.
Though all operations are manual, the machine is built with precision-machined components and assembled by highly skilled personnel. The Manual Capsule Filling Machine is widely used in research laboratories, academic institutions, herbal/ayurvedic preparation facilities, and medium to small-scale manufacturing industries.
There is also an option of purchasing an Automatic Capsule Loading Machine to speed up production output with the filling machine, as the maximum time in the filling process is taken by loading capsules onto the loading trays of the capsule filler.
Features:
- Low investment.
- High benefit ratio.
- Simple to operate and can be handled by unskilled labor.
- All loading plates are made of SS 304 quality.
- Easily dismantled and reassembled even by unskilled labor.
Models 100 / 200 / 300 Holes GMP & STD:
GMP: The machine is fully made out of stainless steel 304 quality except hardened and lubricant parts. STD: All parts that come into contact with filling powder are made out of stainless steel 304 quality, and the non-contact parts are made out of mild steel duly hard chrome plated.
Output:
- 8,000 capsules per hour from 300 holes machine.
- 4,500 capsules per hour from 200 holes machine.
- 2,000 capsules per hour from 100 holes machine.
Interchangeability:
The machine is manufactured to suit the following capsule size combinations: 00 / 0 / 1 / 2 or 3 / 4 or 5.
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Pesticides Liquid Filling Machine
Salient Features:
- Automatic Liquid Filling Machine(4 Head)
- Machine speed: 40-50 bottle/min depends on bottle size
- Suitable for use in Cosmetics, Pharmaceuticals, Pesticides, Edible Oil, Lubricants etc.
- Available in GMP model Also
- Built-in Digital Product counter
- Imported Motors and Gears set
- Accuracy : ± 1 % At one Stroke
- SS-304 elegantly Matt finished machine
- Pneumatic stopping arrangements
- Proximity Sensor for Bottle sensing
- Available with HMI Display arrangement with PLC controlled
- Imported PLC for Better Functionality of HMI
- No bottle, Machine Stop with indication
- Voltage : 1-Phase, 230V, 50 Hz
- Product size: Up to 1000 ml
- Machine size: 1500*1000*800 mm
Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
Shampoo Filling Machine
Salient Features:
- The unit is made compact & versatile.
- S.S. Slat conveyor.
- S.S. Elegantly Matt Finished Body.
- No Container, No filling system.
- The Reciprocating Filling nozzle comes with a self-centering device.
- Variable A/c Frequency Drive.
- Pneumatically operated bottle stopper.
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