TABLET DEDUSTER
Overview: Tablet De-Dusting & De-Burring Machine
Bombay Engineering manufactures, supplies, and exports a high-quality range of Tablet De-Dusting & De-Burring Machines designed to remove excess powder and burs from compressed tablets. These machines are built to conform with international standards, ensuring top-notch performance.
Key Features:
✔ Premium Construction: All contact parts are made from SS 304 stainless steel for durability and hygiene.
✔ Efficient Dusting and Cleaning: Utilizes compressed air for effective tablet de-dusting and cleaning.
✔ Compatibility: Can be easily integrated with rotary tablet press machines, making it an ideal solution for fine de-dusting and tablet movement.
✔ Automatic Dust Removal: Features an automatic dust-removal system for continuous, efficient operation.
The Bombay Engineering De-Burring & De-Dusting Machine is built to provide outstanding performance, ensuring clean, dust-free tablets with minimal energy consumption and easy maintenance.
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Automatic Liquid Filling Line
STANDARD LIQUID FILLING LINE CONSISTS OF:
Rotary Bottle Washing Machine: Rotary Bottle washing machine comes in 64 & 96 bottles per minute.
Turntable: Available in 24", 30", 36" & 48" dia.
Liquid Filling Machine: Available in 2 head, 4 head, 6 head, 8 head, 10 head & 12 head. Filling Range from 5 ml to 1000 ml with help of change parts. Liquid filling machine is available in Volumetric type, Servo Filling type, Flowmatic type, Piston type etc., as per application & requirement.
Capping Machine: Available in single head, four head, six head, 8 head & 10 head. Suitable for both Screw Capping & Ropp Capping with help of change parts. Attachment for inner plug pressing also provided if required.
Inspection Table: Available in 2, 4, 6, and 8 operators as per filling line model.
Labeling Machine: Available in Sticker Labelling (Round and Double Sided or Combo) and Wet Glue Labelling.
Batch Coding: Inkjet online batch coding for online batch coding.
Packing Conveyor Belt: Available in 6 ft, 8 ft, 10 ft, 12 ft up to 24 ft, as per requirements, with endless food-grade belt and variable speed drive.
Bottle Capping Machine
We are dedicate indulged in providing a supreme quality assortment of Bottle Capping Machine. Accurately designing the complete range of the offered machines and developing it using quality tested components and superior techniques following global quality norms. Our customers widely demand our provided machines for their high performance and reliability.
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Dust Extractor
Overview:
The Dust Extractor Machine is essential for preventing dust accumulation and avoiding cross-contamination during tablet manufacturing in the pharmaceutical industry. This machine enhances tablet production efficiency by removing dust from punches and dies, minimizing breakdowns, and reducing mechanical strain on tablet-making equipment.
Key Features:
✔ Effective Dust Removal: Utilizes a shaking mechanism to dislodge dust, which is then collected by the dust collection system fans.
✔ Ease of Maintenance: Fan and filter compartments are easily accessible through doors for quick inspection and maintenance.
✔ Cross-Contamination Prevention: Helps control flying dust generated during tablet compression and minimizes cross-contamination risks.
Advantages:
✔ Tool-Free Dismantling: The machine can be fully dismantled without tools for easy and fast cleaning.
✔ Low Noise Level: Operates with very low noise, making it user-friendly.
✔ Low Maintenance: Requires minimal upkeep, ensuring consistent performance.
✔ Easy Mobility: Mounted on castors for easy handling and quick connection to auger powder filling machines, rotary tablet presses, or de-dusters.
✔ Easy Integration: Easily integrates into process lines and can be connected to tablet presses without hassle.
✔ Optional Flame-Proof Electrical Components: Available with flame-proof electrical components for added safety.
The Dust Extractor Machine by Bombay Engineering ensures a clean, efficient, and safe tablet manufacturing environment, reducing dust hazards, mechanical strain, and cross-contamination risks.
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POLISHING PAN
We are leading coating pan manufacturer in mumbai.
Coating Pan machine is consists of an Ellipsoidal pan mounted on a suitable stand and driven by a motor through the right gearbox. The pan is made out of SS 316 and has welded baffles in it. This baffle helps in the tumbling of the tablets/material into the pan while rotating. The speed can be changed by a 3 step pulley or a variable speed drive provided in the control panel. It supplies a hot air blower and the coating pan with heater assembly and a flexible SS pipe, which goes into the pan to dry the tablets/material into the pan after coating. A Control panel helps provide a Starter or variable speed drive, Digital temp controller for controlling temperature.
A spraying system with the pan coating for film coating/sugar coating into the coating pan’s tablets/material. It consists of a suitable capacity pressurized vessel with spray guns mounted on a stand. The liquid into the container is pressurized and sprayed into the coating pan on the coated material. A peristaltic pump helps offer a transfer of fluid into the spray gun and then spread it into the pan.
We provide an exhaust blower as an option for exhausting fumes generated by the liquid spraying into the coating pan’s tablets/material.
A wet scrubber helps neutralize the exhaust fumes before entering the open atmosphere.
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Rapid Mixer Granulator
Salient Features:
- cGMP model with contact parts in SS 316 & non-contact parts in SS 304.
- Homogeneous product distribution.
- Pneumatic top lid lifting system.
- Bottom impeller lifting system.
- 3/4 blade main impeller and 4 blade chopper impeller.
- CIP & binder addition system through pump.
- Variable speed drive for main and chopper motors.
- Online Comill at discharge.
- PLC in control panel, 21 CFR compliant.
Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
Shampoo Filling Machine
Salient Features:
- The unit is made compact & versatile.
- S.S. Slat conveyor.
- S.S. Elegantly Matt Finished Body.
- No Container, No filling system.
- The Reciprocating Filling nozzle comes with a self-centering device.
- Variable A/c Frequency Drive.
- Pneumatically operated bottle stopper.
Tablet Inspection Belt
Salient Features:
- All contact parts are made of stainless steel or synthetic materials such as nylon, ensuring non contamination.
- Nylon endless conveyor belt, apart from having long life, is also washable and easily replaceable type.
- Both conveyor speed and tablet feed are adjustable.
- Extra large hopper for less frequent fillings, with a holding capacity of about 25 to 30 Kg.
- Hopper position is vertically adjustable with a knob.
- Level in the hopper is easily visible to the operators.
- Guide rollers are with double ball bearings, offering smooth motion to the conveyor.
- Special tablet dust filter mesh is provided at the vibrator.
- Dust collecting tray with cleaning brush is also provided below the conveyor.
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