Ointment Manufacturing Plant
Salient Features:
- cGMP Model with contact parts in SS316.
- Fully automatic process untouched by human hands.
- Process conducted under full vacuum.
- Triple jacketed vessels suitable for heating and cooling.
- All fittings and valves are sanitary design.
- Conical filters below water & wax vessels for online filtration.
- Options for top and bottom agitator assembly in all vessels.
- Hydraulically lifting top dish.
- Specially designed 2 & 4 stage bottom entry homogenizer or inline homogenizer provided.
- PLC based control panel, 21 CFR compliant.
- Electropolished pipeline.
- Option for load cell.
- Option for automatic valves and utilities.
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Automatic Liquid Filling Line
STANDARD LIQUID FILLING LINE CONSISTS OF:
Rotary Bottle Washing Machine: Rotary Bottle washing machine comes in 64 & 96 bottles per minute.
Turntable: Available in 24", 30", 36" & 48" dia.
Liquid Filling Machine: Available in 2 head, 4 head, 6 head, 8 head, 10 head & 12 head. Filling Range from 5 ml to 1000 ml with help of change parts. Liquid filling machine is available in Volumetric type, Servo Filling type, Flowmatic type, Piston type etc., as per application & requirement.
Capping Machine: Available in single head, four head, six head, 8 head & 10 head. Suitable for both Screw Capping & Ropp Capping with help of change parts. Attachment for inner plug pressing also provided if required.
Inspection Table: Available in 2, 4, 6, and 8 operators as per filling line model.
Labeling Machine: Available in Sticker Labelling (Round and Double Sided or Combo) and Wet Glue Labelling.
Batch Coding: Inkjet online batch coding for online batch coding.
Packing Conveyor Belt: Available in 6 ft, 8 ft, 10 ft, 12 ft up to 24 ft, as per requirements, with endless food-grade belt and variable speed drive.
Coating Pan
Salient Features:
- SS 316 pan and other contact parts.
- Baffles inside the pan for proper tumbling of the tablets.
- Hot air blower to ensure faster drying of the tablets Gearbox and motor fitted in SS enclosure behind the machine
- Angle of the pan can be changed to suit individual requirements.
- Flameproof motor & electricals available as option.
- Interchangeable pans on the same machine for smaller models.
- Spraying system with solution vessel, pneumatic stirrer, peristaltic pump, and spray nozzle with control panel.
Dust Extractor
Overview:
The Dust Extractor Machine is essential for preventing dust accumulation and avoiding cross-contamination during tablet manufacturing in the pharmaceutical industry. This machine enhances tablet production efficiency by removing dust from punches and dies, minimizing breakdowns, and reducing mechanical strain on tablet-making equipment.
Key Features:
✔ Effective Dust Removal: Utilizes a shaking mechanism to dislodge dust, which is then collected by the dust collection system fans.
✔ Ease of Maintenance: Fan and filter compartments are easily accessible through doors for quick inspection and maintenance.
✔ Cross-Contamination Prevention: Helps control flying dust generated during tablet compression and minimizes cross-contamination risks.
Advantages:
✔ Tool-Free Dismantling: The machine can be fully dismantled without tools for easy and fast cleaning.
✔ Low Noise Level: Operates with very low noise, making it user-friendly.
✔ Low Maintenance: Requires minimal upkeep, ensuring consistent performance.
✔ Easy Mobility: Mounted on castors for easy handling and quick connection to auger powder filling machines, rotary tablet presses, or de-dusters.
✔ Easy Integration: Easily integrates into process lines and can be connected to tablet presses without hassle.
✔ Optional Flame-Proof Electrical Components: Available with flame-proof electrical components for added safety.
The Dust Extractor Machine by Bombay Engineering ensures a clean, efficient, and safe tablet manufacturing environment, reducing dust hazards, mechanical strain, and cross-contamination risks.
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Oil Filling Machine
Salient Features:
- ± 1% Filling accuracy on a single dose.
- No bottle, No filling system.
- Rigid vibration free construction for trouble-free performance.
- S.S. Elegantly matt finished body.
- Elegant and comfortable control panel for total control of the operation.
- Minimum changes over time, from one size to another container or fill size.
- Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and noiseless conveying.
- Error code display on A.C. frequency drive on the control panel.
- Drain tray around machine platform.
- Drip tray under the conveyor.
- Pneumatic bottle stopping arrangement.
Pesticides Liquid Filling Machine
Salient Features:
- Automatic Liquid Filling Machine(4 Head)
- Machine speed: 40-50 bottle/min depends on bottle size
- Suitable for use in Cosmetics, Pharmaceuticals, Pesticides, Edible Oil, Lubricants etc.
- Available in GMP model Also
- Built-in Digital Product counter
- Imported Motors and Gears set
- Accuracy : ± 1 % At one Stroke
- SS-304 elegantly Matt finished machine
- Pneumatic stopping arrangements
- Proximity Sensor for Bottle sensing
- Available with HMI Display arrangement with PLC controlled
- Imported PLC for Better Functionality of HMI
- No bottle, Machine Stop with indication
- Voltage : 1-Phase, 230V, 50 Hz
- Product size: Up to 1000 ml
- Machine size: 1500*1000*800 mm
Shampoo Filling Machine
Salient Features:
- The unit is made compact & versatile.
- S.S. Slat conveyor.
- S.S. Elegantly Matt Finished Body.
- No Container, No filling system.
- The Reciprocating Filling nozzle comes with a self-centering device.
- Variable A/c Frequency Drive.
- Pneumatically operated bottle stopper.
Zero Hold Up Filter Press
Salient Features:
- Manufactured in SS - 304 / SS - 316 / SS - 316L M.O.C.
- MS / SS jacket can be provided for hot filtration.
- Gives crystal clear filtration by filtering particles up to 1 micron size.
- Scavenger arrangement to remove all the liquid.
- Cake can be dried either by compressed air or by inert gas, steam.
- Filtration rates from 600 LPH to 30000 LPH possible depending on the models.
- Centrifugal / Gear / Roto / Lobe Pumps can be offered.
- Sample collecting device & safety valve provided.
- Complete filtration of the batch without any holdup due to reverse flow of liquid, hence large saving in time & cost.
- Back wash facility can be provided for continuous operations.
- The cake, filter aid & solids remain totally enclosed, allowing filtration of toxic, hazardous & explosive liquids.
- No contamination of internal surface of shell.
- The top dome structure ensures fast & easy removal of cartridge assembly & cleaning of cake.
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