Bottle / Liquid Filling Machine
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Automatic Empty Capsule Loader
Automatic Empty Capsule Loader is used for the automatic filling of pharmaceutical ingredients in the empty capsules.
The automatic capsule loader machine offered by us works 2-3 times faster than the manual capsule loader. We manufacture our capsule filling machine in total compliance with international quality standards.
Automatic Empty Capsule Loader loads capsules automatically onto the loading tray of Capsule Filling Machine. The machine is compact occupies minimum space. It gives higher production with a much better standard of accuracy.
Bombay Engineering is one of the leading manufactures and exporter of the best quality Empty Capsule Tray Loader Machine application for small to medium-sized batch productions. R and D Laboratories is amongst the best quality Capsule loader machine in INDIA. The capsule loading machine’s function is to fill empty capsules in the Hand-operated manual capsule filling machine or handy manual capsule filling machine. A capsule loader machine is mostly used to increase productivity in the small or medium-scale manufacturing unit; it saves time and labor required to fill 300 empty capsules in a machine’s loading tray. Automatic Capsule loader fills 300 empty capsules in loading plate of manual capsule filling machine very fast and efficiently saving production time required in hand filling of empty hard gelatin capsules in benchtop or manual capsule filling machine.
Operation: Fill Hopper With Empty Capsules. Place Hand-Filler Loading Tray With Guide On The Sliding Base Plate & Switch On The Machine. The Capsules Automatically Get Nested In The Tray, Cap Up, and Body Down. Time Taken For Loading 300 Capsules In 300-Hole Tray Is 28 Seconds.
Interchangeability: Can supply interchangeable Parts For All Capsule Sizes: 00, 0, 1, 2, 3, 4 & 5 Capsules.
Bombay Engineering offers one year warranty for an automatic capsule loader for any manufacturing defects. Bombay Engineering is a reliable source and is recognized as the best quality capsule loader machine supplier and wholesaler. Capsule loader machine price or cost is very reasonable for suppliers and wholesalers further capsule loader suppliers can avail the best offer for bulk quantity order of capsule loader.
Unique Features:
- Low Investment. High Output.
- Very Simple To Operate.
- Easily Removable Parts.
- Sturdy Fabrication – Assured Durability.
- Designed To Fill All Standard-Size Capsules.
- Also Available Gmp Model, Completely Covered With S.S.304
Technical Specification
- Output: 120 Fills 300-hole plate per hour.
- Drive: 0.25 HP 3-Phase 50 Cycles
- Dimensions: 585mm (L) X 525mm (W) X l0l5mm (H)
- Weight: 120 Kg
Coating Pan
Salient Features:
- SS 316 pan and other contact parts.
- Baffles inside the pan for proper tumbling of the tablets.
- Hot air blower to ensure faster drying of the tablets Gearbox and motor fitted in SS enclosure behind the machine
- Angle of the pan can be changed to suit individual requirements.
- Flameproof motor & electricals available as option.
- Interchangeable pans on the same machine for smaller models.
- Spraying system with solution vessel, pneumatic stirrer, peristaltic pump, and spray nozzle with control panel.
Dust Extractor
Overview:
The Dust Extractor Machine is essential for preventing dust accumulation and avoiding cross-contamination during tablet manufacturing in the pharmaceutical industry. This machine enhances tablet production efficiency by removing dust from punches and dies, minimizing breakdowns, and reducing mechanical strain on tablet-making equipment.
Key Features:
✔ Effective Dust Removal: Utilizes a shaking mechanism to dislodge dust, which is then collected by the dust collection system fans.
✔ Ease of Maintenance: Fan and filter compartments are easily accessible through doors for quick inspection and maintenance.
✔ Cross-Contamination Prevention: Helps control flying dust generated during tablet compression and minimizes cross-contamination risks.
Advantages:
✔ Tool-Free Dismantling: The machine can be fully dismantled without tools for easy and fast cleaning.
✔ Low Noise Level: Operates with very low noise, making it user-friendly.
✔ Low Maintenance: Requires minimal upkeep, ensuring consistent performance.
✔ Easy Mobility: Mounted on castors for easy handling and quick connection to auger powder filling machines, rotary tablet presses, or de-dusters.
✔ Easy Integration: Easily integrates into process lines and can be connected to tablet presses without hassle.
✔ Optional Flame-Proof Electrical Components: Available with flame-proof electrical components for added safety.
The Dust Extractor Machine by Bombay Engineering ensures a clean, efficient, and safe tablet manufacturing environment, reducing dust hazards, mechanical strain, and cross-contamination risks.
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Inline Homogenisers
Overview: Homogenizing Process & Inline Homogenizers
What is Homogenizing?
Homogenizing blends substances to create a uniform and consistent mixture. A homogenizer breaks down solid particles into fine sizes, ensuring smooth and stable emulsions.
Types of Homogenizers
✔ Bottom Entry Homogenizer – Ideal for high-viscosity materials.
✔ Top Entry Homogenizer – Suitable for batch processing.
✔ Inline Homogenizer – Ensures continuous, high-consistency mixing.
How It Works
1️⃣ The product enters the homogenizing zone at low speed and high pressure.
2️⃣ Extreme acceleration and deceleration create cavitation and micronization.
3️⃣ Turbulence, vibrations, and shear forces ensure uniform mixing and globule explosion.
4️⃣ Toothed rotor-stator heads process the product up to 18 times in one pass.
Key Applications
🔹 Blending & Emulsifying – Ensures smooth, uniform mixtures.
🔹 Micronization – Breaks down particles for superior texture.
🔹 Continuous Production – Maintains consistency in large-scale processing.
Industries Using Inline Homogenizers
🏥 Pharmaceuticals – Creams, gels, suspensions
🎨 Paints & Coatings – Pigment dispersion
🥛 Dairy & Food – Milk, sauces, emulsions
📜 Paper Coating – Starch preparation
💄 Cosmetics – Lotions, serums
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Manual Capsule Filling Machine
Description:
Manual Capsule Filling Machine is a widely used form of capsule filling. The machine is designed and manufactured with utmost care to handle all capsule sizes ranging from "00" to "5" and to provide trouble-free service year after year. It is easy to operate, delivers production with minimum rejection, and ensures no weight variation. It is capable of filling powders and pellets in all sizes of hard gelatin capsules.
Though all operations are manual, the machine is built with precision-machined components and assembled by highly skilled personnel. The Manual Capsule Filling Machine is widely used in research laboratories, academic institutions, herbal/ayurvedic preparation facilities, and medium to small-scale manufacturing industries.
There is also an option of purchasing an Automatic Capsule Loading Machine to speed up production output with the filling machine, as the maximum time in the filling process is taken by loading capsules onto the loading trays of the capsule filler.
Features:
- Low investment.
- High benefit ratio.
- Simple to operate and can be handled by unskilled labor.
- All loading plates are made of SS 304 quality.
- Easily dismantled and reassembled even by unskilled labor.
Models 100 / 200 / 300 Holes GMP & STD:
GMP: The machine is fully made out of stainless steel 304 quality except hardened and lubricant parts. STD: All parts that come into contact with filling powder are made out of stainless steel 304 quality, and the non-contact parts are made out of mild steel duly hard chrome plated.
Output:
- 8,000 capsules per hour from 300 holes machine.
- 4,500 capsules per hour from 200 holes machine.
- 2,000 capsules per hour from 100 holes machine.
Interchangeability:
The machine is manufactured to suit the following capsule size combinations: 00 / 0 / 1 / 2 or 3 / 4 or 5.
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POLISHING PAN
We are leading coating pan manufacturer in mumbai.
Coating Pan machine is consists of an Ellipsoidal pan mounted on a suitable stand and driven by a motor through the right gearbox. The pan is made out of SS 316 and has welded baffles in it. This baffle helps in the tumbling of the tablets/material into the pan while rotating. The speed can be changed by a 3 step pulley or a variable speed drive provided in the control panel. It supplies a hot air blower and the coating pan with heater assembly and a flexible SS pipe, which goes into the pan to dry the tablets/material into the pan after coating. A Control panel helps provide a Starter or variable speed drive, Digital temp controller for controlling temperature.
A spraying system with the pan coating for film coating/sugar coating into the coating pan’s tablets/material. It consists of a suitable capacity pressurized vessel with spray guns mounted on a stand. The liquid into the container is pressurized and sprayed into the coating pan on the coated material. A peristaltic pump helps offer a transfer of fluid into the spray gun and then spread it into the pan.
We provide an exhaust blower as an option for exhausting fumes generated by the liquid spraying into the coating pan’s tablets/material.
A wet scrubber helps neutralize the exhaust fumes before entering the open atmosphere.
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Shampoo Filling Machine
Salient Features:
- The unit is made compact & versatile.
- S.S. Slat conveyor.
- S.S. Elegantly Matt Finished Body.
- No Container, No filling system.
- The Reciprocating Filling nozzle comes with a self-centering device.
- Variable A/c Frequency Drive.
- Pneumatically operated bottle stopper.
Zero Hold Up Filter Press
Salient Features:
- Manufactured in SS - 304 / SS - 316 / SS - 316L M.O.C.
- MS / SS jacket can be provided for hot filtration.
- Gives crystal clear filtration by filtering particles up to 1 micron size.
- Scavenger arrangement to remove all the liquid.
- Cake can be dried either by compressed air or by inert gas, steam.
- Filtration rates from 600 LPH to 30000 LPH possible depending on the models.
- Centrifugal / Gear / Roto / Lobe Pumps can be offered.
- Sample collecting device & safety valve provided.
- Complete filtration of the batch without any holdup due to reverse flow of liquid, hence large saving in time & cost.
- Back wash facility can be provided for continuous operations.
- The cake, filter aid & solids remain totally enclosed, allowing filtration of toxic, hazardous & explosive liquids.
- No contamination of internal surface of shell.
- The top dome structure ensures fast & easy removal of cartridge assembly & cleaning of cake.
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