Gelatin Receiver
GELATIN Receiver is a Triple layer vessel portable type with electrical heating in the jacket. The vessel is closed type and is used to storge hot gelatin mass and it keeps it hot till It is used for encapsulation machine process. Sturdy jacket and insulation ensures zero heat loss and all necessary nozzles for N2 purging and material inlet, outlet etc are provided. CIP system is inbuilt. PU Wheels are provided for Movement. Vessel is Electropolished.
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Automatic & Semi Automatic Tube Filling Machine
Automatic & Semi Automatic Tube Filling Machine
Linear tube filling machines are fully automac tube filling machine available in single head and double head models
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Dust Extractor
Overview:
The Dust Extractor Machine is essential for preventing dust accumulation and avoiding cross-contamination during tablet manufacturing in the pharmaceutical industry. This machine enhances tablet production efficiency by removing dust from punches and dies, minimizing breakdowns, and reducing mechanical strain on tablet-making equipment.
Key Features:
✔ Effective Dust Removal: Utilizes a shaking mechanism to dislodge dust, which is then collected by the dust collection system fans.
✔ Ease of Maintenance: Fan and filter compartments are easily accessible through doors for quick inspection and maintenance.
✔ Cross-Contamination Prevention: Helps control flying dust generated during tablet compression and minimizes cross-contamination risks.
Advantages:
✔ Tool-Free Dismantling: The machine can be fully dismantled without tools for easy and fast cleaning.
✔ Low Noise Level: Operates with very low noise, making it user-friendly.
✔ Low Maintenance: Requires minimal upkeep, ensuring consistent performance.
✔ Easy Mobility: Mounted on castors for easy handling and quick connection to auger powder filling machines, rotary tablet presses, or de-dusters.
✔ Easy Integration: Easily integrates into process lines and can be connected to tablet presses without hassle.
✔ Optional Flame-Proof Electrical Components: Available with flame-proof electrical components for added safety.
The Dust Extractor Machine by Bombay Engineering ensures a clean, efficient, and safe tablet manufacturing environment, reducing dust hazards, mechanical strain, and cross-contamination risks.
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Manual Capsule Filling Machine
Description:
Manual Capsule Filling Machine is a widely used form of capsule filling. The machine is designed and manufactured with utmost care to handle all capsule sizes ranging from "00" to "5" and to provide trouble-free service year after year. It is easy to operate, delivers production with minimum rejection, and ensures no weight variation. It is capable of filling powders and pellets in all sizes of hard gelatin capsules.
Though all operations are manual, the machine is built with precision-machined components and assembled by highly skilled personnel. The Manual Capsule Filling Machine is widely used in research laboratories, academic institutions, herbal/ayurvedic preparation facilities, and medium to small-scale manufacturing industries.
There is also an option of purchasing an Automatic Capsule Loading Machine to speed up production output with the filling machine, as the maximum time in the filling process is taken by loading capsules onto the loading trays of the capsule filler.
Features:
- Low investment.
- High benefit ratio.
- Simple to operate and can be handled by unskilled labor.
- All loading plates are made of SS 304 quality.
- Easily dismantled and reassembled even by unskilled labor.
Models 100 / 200 / 300 Holes GMP & STD:
GMP: The machine is fully made out of stainless steel 304 quality except hardened and lubricant parts. STD: All parts that come into contact with filling powder are made out of stainless steel 304 quality, and the non-contact parts are made out of mild steel duly hard chrome plated.
Output:
- 8,000 capsules per hour from 300 holes machine.
- 4,500 capsules per hour from 200 holes machine.
- 2,000 capsules per hour from 100 holes machine.
Interchangeability:
The machine is manufactured to suit the following capsule size combinations: 00 / 0 / 1 / 2 or 3 / 4 or 5.
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MINI COTA (SPRAYING SYSTEM)
The Mini Cota (Semi-Automatic Spray Coating Machine) is designed to replace conventional manual coating of tablets and granules. It provides a rapid and uniform coating system with multiple functional features and advantages.
This compact machine is equipped with a specially designed stainless steel (S.S.) spray gun for atomized spraying. Compared to fully automatic systems, which are 15-20 times more expensive, the Mini Cota offers a more economical and user-friendly alternative.
Key Features:
Pressure vessel with an optional S.S. jacket (for sugar coating) and thermostatically controlled heaters Safety valve for pressure control Oscillating-type pneumatic stirrer for uniform mixing Spraying nozzles for precise coating application Compact control panel with a double-acting pneumatic cylinder for intermittent spraying of liquid and air Adjustable spray cycle timing for controlled coating application Filter cum moisture separator to ensure a clean coating process Operation & Mechanism: The Bombay Engineering Mini Cota consists of a pressure vessel, which can be optionally provided with an S.S. jacket for sugar coating, controlled heaters, a safety valve, an oscillating-type pneumatic stirrer, and spraying nozzles. It also includes a compact control panel with a pneumatic cylinder, ensuring precise intermittent spraying controlled by a timer. The coating solution is filled into the pressure vessel and pressurized using oil/moisture-free compressed air at 3 to 4 kg/cm², resulting in a uniform, atomized conical spray. The spray guns, mounted on a heavy-duty S.S. stand, can be adjusted as required. The duration of air and liquid spray is controlled by a digital timer and pneumatic cylinder via a solenoid valve. Available Capacities: 25 liters to 100 liters Whatsapp Enquiry
Packing Conveyor Belt
Overview:
Packing Conveyor Belt
The Packing Conveyor Belt offers an efficient solution for handling materials and transporting products in various industries, particularly in the pharmaceutical sector. It aids in seamless movement and assists in assembly line packing operations.
Key Features:
✔ Durable Construction: Made from Nylon, P.U., Silicon, or Teflon materials, ensuring high tensile strength, longevity, and durability.
✔ Stainless Steel Tabletop: Equipped with a stainless steel tabletop, ensuring a sturdy and hygienic surface for product handling.
✔ Endless Sandwich Belt: Features a moving endless sandwich belt in the center, ensuring smooth product transfer.
✔ Adjustable Support Structure: The tabletop is fixed to a structure made of SS square pipes, supported on adjustable bolts for stability and customization.
✔ 12-Inch Working Space: Offers 12 inches of working space on both sides of the conveyor belt, providing room for final visual inspection and packing.
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Paste Kettle
Salient Features:
- Tilting type design available in manual / pneumatic type.
- Hemispherical bottom for greater heat area.
- cGMP model in SS 316 contact parts.
- Electrically or steam heated jackets.
- Agitator with variable speed drive provided Auto temp control
Rapid Mixer Granulator
Salient Features:
- cGMP model with contact parts in SS 316 & non-contact parts in SS 304.
- Homogeneous product distribution.
- Pneumatic top lid lifting system.
- Bottom impeller lifting system.
- 3/4 blade main impeller and 4 blade chopper impeller.
- CIP & binder addition system through pump.
- Variable speed drive for main and chopper motors.
- Online Comill at discharge.
- PLC in control panel, 21 CFR compliant.
Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
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