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Fluid Bed Bowl Tipper
Salient Features:
- Design is cGMP - Current Good Manufacturing Practices compliance.
- All contact parts AISI 316 & non-contact parts AISI 304.
- Capacity available 30 Kg to 600 Kg.
- Unloaded material with inline process using cone mill, granulator, and IBC Bin for dust-free operation.
- Fully automatic system with hydraulic lifting and tipping arrangement for quick and easy handling.
- Eliminates tedious and unhygienic manual handling of products.
- Tilting arrangement with a single point pivot ensures GMP compliance and ease of operation.
- 180-degree swiveling of vertical mast with vertical lift and tippling ensure motion in all three dimensions as required.
- Discharge cone fitted with butterfly valve at the bottom with silicon rubber seat.
- Hydraulic power pack can be mounted over the service floor, allowing hydraulic lines and electric cables to pass through the hollow pivot shaft above the working area slab.
Fluid Bed Dryer
Salient Features:
- cGMP model with contact parts in SS 316 single-piece design.
- Uniformity in drying and fast drying time.
- Online sampling port in product container.
- Inlet AHU with HEPA filtration, dehumidification system, etc.
- Automatic shaking system with 3-stage telescopic cylinder.
- PLC-based control panel, 21 CFR compliant.
- Vacuum transfer system for product transfers available as an option.
- Rupture disk.
- Top sprayer system with solution vessel & peristaltic pump provided as optional.
Fritzmill / Communiting Mill
Salient Features:
- GMP model with SS 316 contact parts.
- Direction of beaters can be changed by reversible switch.
- All contact parts can be easily and quickly dismantled and cleaned.
- Water jacketed & Plain models available.
- Machine is designed for continuous operation.
- Perforated screen of different sizes available.
- Castor wheels provided for mobility.
- Flameproof electrical components can be provided at extra cost.
Gelatin Melting Vessel
Salient Features:
- Special design contra agitator.
- Hydraulic lifting of top lid.
- Complete drainage of gelatin mass.
- CIP/SIP system inbuilt.
- Working platform.
- All valves are automatic type or manual as per client's requirements.
- Load cell below the vessel.
- PLC & SCADA based control panel, 21 CFR compliant.
Gelatin Receiver
GELATIN Receiver is a Triple layer vessel portable type with electrical heating in the jacket. The vessel is closed type and is used to storge hot gelatin mass and it keeps it hot till It is used for encapsulation machine process. Sturdy jacket and insulation ensures zero heat loss and all necessary nozzles for N2 purging and material inlet, outlet etc are provided. CIP system is inbuilt. PU Wheels are provided for Movement. Vessel is Electropolished.
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GMP Reactors
Salient Features:
- High-Quality Construction: Made from SS 316/SS 304 materials with mirror or matte finishes to meet GMP standards.
- Customized Solutions: Available in a wide range of capacities, from laboratory-scale to industrial sizes, tailored to specific process needs.
- Superior Hygiene: Smooth internal surfaces with minimal dead spaces to prevent material build-up and contamination.
- Heating & Cooling Options: Equipped with jackets or limpet coils for precise temperature control using steam, hot water, or thermal oil.
- Advanced Sealing Systems: Mechanically sealed agitators to ensure leak-proof and contamination-free operations.
- Efficient Mixing: High-performance agitators, including anchor, turbine, or helical types, for uniform blending of viscous or non-viscous materials.
Hair Oil Manufacturing Plant
Salient Features:
- All contact parts are in SS 316 & non-contact parts are in SS 304.
- Choice of jacketed vessels or plain vessels as per formulation.
- Special mixing blades for proper mixing.
- Decoction vessel with higher heat transfer area for proper extraction of active ingredients.
- Filter press is zero hold up type GMP model with pump and motor.
- Hair oil manufacturing plant can be closed type fully automatic or semi-automatic as per requirements.
Capacities available
50 ltrs to 10000 ltrs/ Batch.
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Hand Sanitizer Manufacturing Plant / Hand Sanitizer Making Machine
Hand sanitizer manufacturing plant consists of the following.
- Alcohol Storage Vessel
- Transfer Pump to transfer alcohol to mfg vessel.
- Manufacturing Vessel
- Storage Vessel
- Transfer Pumps (2 nos – One to transfer sanitizer from mfg vessel to storage vessel and one from the storage
- vessel to filling machine)
- Raw material storage tank with transfer pump(Recommended Only, if you are planning to go for big size mfg
- plant, e.g., 2000 ltrs and above it is better you buy this)
- Filling line consisting of filling machine, capping machine, labeling machine & inkjet printer for batch coding.
- Alcohol storage tanks must be a minimum of 10 times the capacity of your manufacturing vessel so that you
- can take at least 10 batches before you refill your alcohol storage tank. You also need to have a DM / RO
- water plant. If you don’t have this, you need to buy one water heating tank to heat and cool the water used in
- the hand sanitizer manufacturing process. You cannot use raw water.
Inline Homogenisers
Overview: Homogenizing Process & Inline Homogenizers
What is Homogenizing?
Homogenizing blends substances to create a uniform and consistent mixture. A homogenizer breaks down solid particles into fine sizes, ensuring smooth and stable emulsions.
Types of Homogenizers
✔ Bottom Entry Homogenizer – Ideal for high-viscosity materials.
✔ Top Entry Homogenizer – Suitable for batch processing.
✔ Inline Homogenizer – Ensures continuous, high-consistency mixing.
How It Works
1️⃣ The product enters the homogenizing zone at low speed and high pressure.
2️⃣ Extreme acceleration and deceleration create cavitation and micronization.
3️⃣ Turbulence, vibrations, and shear forces ensure uniform mixing and globule explosion.
4️⃣ Toothed rotor-stator heads process the product up to 18 times in one pass.
Key Applications
🔹 Blending & Emulsifying – Ensures smooth, uniform mixtures.
🔹 Micronization – Breaks down particles for superior texture.
🔹 Continuous Production – Maintains consistency in large-scale processing.
Industries Using Inline Homogenizers
🏥 Pharmaceuticals – Creams, gels, suspensions
🎨 Paints & Coatings – Pigment dispersion
🥛 Dairy & Food – Milk, sauces, emulsions
📜 Paper Coating – Starch preparation
💄 Cosmetics – Lotions, serums
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INTANK HOMOGENISER
INTANK HOMOGENISER is fitted on the vessel on a top dish or SS stand in case of open-top vessels. It is also available as a portable unit mounted on a stand or even as a wall hook type hanging unit as per clients requirements. It consists of a Rotor & Stator system mounted on a shaft driven by a Motor of suitable Hp at 1440 rpm. (Higher rpm available if required). We also provide four tie rods for support.
The homogenizer is often necessary to mix one or more substances within a liquid. This device allows micronizing and scattering the particles suspended in the fluid to become highly stable, no matter the followings treatments and stockings the products may undergo. The homogenizer delivers unparalleled consistency and control of high shear process applications such as Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration, and Fine Dispersing.
The product arrives at the homogenizing at a low speed and high pressure (caused by the little gape between the passing head and collision head). During the passage, the product is subjected to numerous forces that drive the particles micronization: a violent acceleration followed by an immediate deceleration that produces cavitation and then the globules explosion. Strong turbulence is united to high-frequency vibrations. Collision cutting strengths derived from the laminar passage between the homogenizing valve surfaces and the following impact with the collision ring.
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IPC Bins
Salient Features:
- Design is cGMP – Current Good Manufacturing Practices compliance.
- All contact parts AISI 316/316L & non-contact parts AISI 304.
- Capacity available from 30 Kg to 1000 Kg.
- Charging through the top opening.
- Discharging through bottom discharge butterfly valve.
- Without any nooks and corners for easy cleaning with food grade silicon gaskets.
- Option for various types of IPC Bin as per customer requirement.
- Available in round shape, Conta Bins etc as required.
