Double Cone Blender
Salient Features:
- Compact design with all contact parts in SS 316.
- Safety guards with interlocking.
- Baffles provided for proper mixing.
- Easy loading and unloading.
- Flameproof motor and electricals available as an option.
- Vacuum-compatible powder loading system optional.
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Augur Type Powder Filling Machine
Overview:
Working Principle:
Feeding Process: Dry, sterilized, and siliconized bottles are fed through the infeed turntable and guided on a moving conveyor belt.
Filling Process:
The bottle is held by a pneumatic bottle holder when it reaches the filling station.
The bottle sensor triggers the magnetic clutch, which rotates the auger to fill the desired amount of powder into the bottle.
Once the bottle is filled, the pneumatic piston releases it onto the conveyor belt.
Key Advantage: The pneumatic bottle holder is directly connected to the auger rotation, ensuring the bottle is only released after the powder is filled as per the set value.
INDUSTRIES USING AUGER POWDER FILLING MACHINE:
Chemical Industry:
Packaging of both reactive and mild powder chemicals in bottles and sachets.
Common products include pesticides, herbicides, and laboratory chemicals.
Food Industry:
Minimizes contamination as the product does not come into contact with humans.
Operates enclosed to prevent contamination, packing products like biscuits, coffee, berries, spices, dairy products, baby formula, and beverages.
Pharmaceutical Industry:
Accurately fills powdered medicines in glass bottles or sachets.
Ideal for minimizing powder wastage and contamination during packaging.
Metal Industry:
Used for packaging aluminum powder (used in solid fuel for rockets), and copper and iron powder.
Plastic Industry:
Packages polypropylene powder used to manufacture plastic products like pails, wastebaskets, pill containers, and dishes.
Veterinary Industry:
Used to package animal medicines in powder form that can be dissolved in water for animal consumption.
Agriculture Industry:
Packages powdered and inorganic products like fertilizers for easy handling, transportation, and sale.
Cosmetics Industry:
Used to package baby powder and other cosmetic powders like cosmetic detergents.
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Automatic Empty Capsule Loader
Automatic Empty Capsule Loader is used for the automatic filling of pharmaceutical ingredients in the empty capsules.
The automatic capsule loader machine offered by us works 2-3 times faster than the manual capsule loader. We manufacture our capsule filling machine in total compliance with international quality standards.
Automatic Empty Capsule Loader loads capsules automatically onto the loading tray of Capsule Filling Machine. The machine is compact occupies minimum space. It gives higher production with a much better standard of accuracy.
Bombay Engineering is one of the leading manufactures and exporter of the best quality Empty Capsule Tray Loader Machine application for small to medium-sized batch productions. R and D Laboratories is amongst the best quality Capsule loader machine in INDIA. The capsule loading machine’s function is to fill empty capsules in the Hand-operated manual capsule filling machine or handy manual capsule filling machine. A capsule loader machine is mostly used to increase productivity in the small or medium-scale manufacturing unit; it saves time and labor required to fill 300 empty capsules in a machine’s loading tray. Automatic Capsule loader fills 300 empty capsules in loading plate of manual capsule filling machine very fast and efficiently saving production time required in hand filling of empty hard gelatin capsules in benchtop or manual capsule filling machine.
Operation: Fill Hopper With Empty Capsules. Place Hand-Filler Loading Tray With Guide On The Sliding Base Plate & Switch On The Machine. The Capsules Automatically Get Nested In The Tray, Cap Up, and Body Down. Time Taken For Loading 300 Capsules In 300-Hole Tray Is 28 Seconds.
Interchangeability: Can supply interchangeable Parts For All Capsule Sizes: 00, 0, 1, 2, 3, 4 & 5 Capsules.
Bombay Engineering offers one year warranty for an automatic capsule loader for any manufacturing defects. Bombay Engineering is a reliable source and is recognized as the best quality capsule loader machine supplier and wholesaler. Capsule loader machine price or cost is very reasonable for suppliers and wholesalers further capsule loader suppliers can avail the best offer for bulk quantity order of capsule loader.
Unique Features:
- Low Investment. High Output.
- Very Simple To Operate.
- Easily Removable Parts.
- Sturdy Fabrication – Assured Durability.
- Designed To Fill All Standard-Size Capsules.
- Also Available Gmp Model, Completely Covered With S.S.304
Technical Specification
- Output: 120 Fills 300-hole plate per hour.
- Drive: 0.25 HP 3-Phase 50 Cycles
- Dimensions: 585mm (L) X 525mm (W) X l0l5mm (H)
- Weight: 120 Kg
Cage Blender / Conta Blender
Salient Features:
- 0° stopping for easy locking and unlocking of the bin.
- A suitable fencing around the cage with an entry point for the bin on detachable trolley.
- Limit switch on entry door to prevent the accidental operation of the cage.
- Flexibility of accepting variable bin sizes providing wide range of batch volumes.
- cGMP construction with cladded polished S. S. sheets.
- The charging hole with cover is provided on top with quick opening and closing arrangement with dust proof joints for particle free transfer.
- Built-in Butterfly valve at the bottom suitable for discharge. Suitable leak proof vent on top.
Octagonal Blender
Chemical Machinery, Blenders, Pharmaceutical Machinery, Dry Syrup Section, Mixers, Tablet & Coating Section
Salient Features:
- Suitable for dry mixing of products in granule form.
- Octagon shape gives tumbling action & baffles provide proper mixing of the material.
- Easy to clean with CIP Spray Ball.
- All contact parts are made out of SS 316.
- Safety guards with interlocking.
- Flame proof motor and electrical available as option.
- Vacuum compatible powder loading system PLC in control panel. (Optional)
Ribbon Blender
Salient Features:
- Suitable for mixing dry powders & granules.
- U shaped trough with Single / Double / Triple Helical Blades.
- All contact parts are made out of S.S.316 quality material.
- Suitable seals to prevent black particles into the material.
- Bottom discharge for fast unloading with butterfly valve.
- Spraying system provided as option.
- Variable speed drive for motor as option.
- Direct powder loading by vacuum transfer system as option.
- Jacketed trough available as option.
Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
V Blender
Sailent Features
- Suitable for R & D of dry mixing of products in powder form.
- T/C ended joint for easy changeover of cone.
- Easy for loading and unloading of material.
- All contact parts are made out of SS304/ SS316/ SS 316L quality material.
- Available Capacities 02 ltrs. to 25 Ltrs.
- Simple design requires minimum maintenance.
- General structure & safety guards also made out of SS 304 & polished to the matt finish in GMP Model.
- Maximum care has been taken to ensure safe operation of the unit.
- A.C. Frequency drives for variable speed of cone.
- Castor wheel mounted mobile unit for easy handling.
- Facility for cone RPM display & timer for batch time and actual time display.
- Safety railing with interlocking in front of the machine.
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