Pharmaceutical Machinery
Hand Sanitizer Manufacturing Plant / Hand Sanitizer Making Machine
Hand sanitizer manufacturing plant consists of the following.
- Alcohol Storage Vessel
- Transfer Pump to transfer alcohol to mfg vessel.
- Manufacturing Vessel
- Storage Vessel
- Transfer Pumps (2 nos – One to transfer sanitizer from mfg vessel to storage vessel and one from the storage
- vessel to filling machine)
- Raw material storage tank with transfer pump(Recommended Only, if you are planning to go for big size mfg
- plant, e.g., 2000 ltrs and above it is better you buy this)
- Filling line consisting of filling machine, capping machine, labeling machine & inkjet printer for batch coding.
- Alcohol storage tanks must be a minimum of 10 times the capacity of your manufacturing vessel so that you
- can take at least 10 batches before you refill your alcohol storage tank. You also need to have a DM / RO
- water plant. If you don’t have this, you need to buy one water heating tank to heat and cool the water used in
- the hand sanitizer manufacturing process. You cannot use raw water.
Inline Homogenisers
Overview: Homogenizing Process & Inline Homogenizers
What is Homogenizing?
Homogenizing blends substances to create a uniform and consistent mixture. A homogenizer breaks down solid particles into fine sizes, ensuring smooth and stable emulsions.
Types of Homogenizers
✔ Bottom Entry Homogenizer – Ideal for high-viscosity materials.
✔ Top Entry Homogenizer – Suitable for batch processing.
✔ Inline Homogenizer – Ensures continuous, high-consistency mixing.
How It Works
1️⃣ The product enters the homogenizing zone at low speed and high pressure.
2️⃣ Extreme acceleration and deceleration create cavitation and micronization.
3️⃣ Turbulence, vibrations, and shear forces ensure uniform mixing and globule explosion.
4️⃣ Toothed rotor-stator heads process the product up to 18 times in one pass.
Key Applications
🔹 Blending & Emulsifying – Ensures smooth, uniform mixtures.
🔹 Micronization – Breaks down particles for superior texture.
🔹 Continuous Production – Maintains consistency in large-scale processing.
Industries Using Inline Homogenizers
🏥 Pharmaceuticals – Creams, gels, suspensions
🎨 Paints & Coatings – Pigment dispersion
🥛 Dairy & Food – Milk, sauces, emulsions
📜 Paper Coating – Starch preparation
💄 Cosmetics – Lotions, serums
Whatsapp Enquiry
INTANK HOMOGENISER
INTANK HOMOGENISER is fitted on the vessel on a top dish or SS stand in case of open-top vessels. It is also available as a portable unit mounted on a stand or even as a wall hook type hanging unit as per clients requirements. It consists of a Rotor & Stator system mounted on a shaft driven by a Motor of suitable Hp at 1440 rpm. (Higher rpm available if required). We also provide four tie rods for support.
The homogenizer is often necessary to mix one or more substances within a liquid. This device allows micronizing and scattering the particles suspended in the fluid to become highly stable, no matter the followings treatments and stockings the products may undergo. The homogenizer delivers unparalleled consistency and control of high shear process applications such as Immiscible Phase Emulsifying, Homogenizing, Wet Grinding, Texturing, Deagglomeration, and Fine Dispersing.
The product arrives at the homogenizing at a low speed and high pressure (caused by the little gape between the passing head and collision head). During the passage, the product is subjected to numerous forces that drive the particles micronization: a violent acceleration followed by an immediate deceleration that produces cavitation and then the globules explosion. Strong turbulence is united to high-frequency vibrations. Collision cutting strengths derived from the laminar passage between the homogenizing valve surfaces and the following impact with the collision ring.
Whatsapp Enquiry
IPC Bins
Salient Features:
- Design is cGMP – Current Good Manufacturing Practices compliance.
- All contact parts AISI 316/316L & non-contact parts AISI 304.
- Capacity available from 30 Kg to 1000 Kg.
- Charging through the top opening.
- Discharging through bottom discharge butterfly valve.
- Without any nooks and corners for easy cleaning with food grade silicon gaskets.
- Option for various types of IPC Bin as per customer requirement.
- Available in round shape, Conta Bins etc as required.
IPC Lifting & Positioning Device
Salient Features:
- Design is cGMP - Current Good Manufacturing Practices compliance.
- All contact parts AISI 316 & non-contact parts AISI 304.
- Capacity available from 30 Kg to 600 Kg.
- Suitable for inline process with Milling and Sifter.
- Suitable for loading material into High Shear Mixer, Blender, Tablet Press, Blister Pack Machines, etc.
- 360-degree swiveling movement of lifting arm.
- Loading height designed as per end user requirement and slab height.
- Structure cladding made of S.S. 304 with matt finished.
- Hydraulic power pack system for lifting.
- If the power goes off, the loader remains where it was.
- Limit switches provided to stop hydraulic drive when stroke is completed.
Lami Tube Filling Machine
Overview: Lami Tube Filling Machine
Our Lami Tube Filling Machine range features a syringe pump housing and a rotary piston filling device with a blow-off device and a pneumatic tail cut-off system. These machines offer a high filling speed of 40 to 50 tubes per minute and come with a jacketed hopper (single head) with a 40-liter capacity.
We manufacture these tube filling machines with stainless steel spring-loaded change parts (12 nos.) and nylon holders (one tube size) for enhanced durability and efficiency.
Key Features:
Temperature Controller: Equipped with a 3 K.W. stainless steel tubular heater
Label Sensor & Controller: Ensures precision in labeling
Product Range:
We offer a comprehensive range of machines, including:
✅ Lami Tube Filling & Sealing Machine
✅ All-Purpose Filling Machine
✅ Ointment Filling Machine
✅ Stainless Steel Mixing Storage Tank
✅ Planetary Mixer
✅ Ointment Plant
Our machines are designed for high efficiency, precision, and durability, catering to various industrial needs.
Whatsapp Enquiry
Manual Capsule Filling Machine
Description:
Manual Capsule Filling Machine is a widely used form of capsule filling. The machine is designed and manufactured with utmost care to handle all capsule sizes ranging from "00" to "5" and to provide trouble-free service year after year. It is easy to operate, delivers production with minimum rejection, and ensures no weight variation. It is capable of filling powders and pellets in all sizes of hard gelatin capsules.
Though all operations are manual, the machine is built with precision-machined components and assembled by highly skilled personnel. The Manual Capsule Filling Machine is widely used in research laboratories, academic institutions, herbal/ayurvedic preparation facilities, and medium to small-scale manufacturing industries.
There is also an option of purchasing an Automatic Capsule Loading Machine to speed up production output with the filling machine, as the maximum time in the filling process is taken by loading capsules onto the loading trays of the capsule filler.
Features:
- Low investment.
- High benefit ratio.
- Simple to operate and can be handled by unskilled labor.
- All loading plates are made of SS 304 quality.
- Easily dismantled and reassembled even by unskilled labor.
Models 100 / 200 / 300 Holes GMP & STD:
GMP: The machine is fully made out of stainless steel 304 quality except hardened and lubricant parts. STD: All parts that come into contact with filling powder are made out of stainless steel 304 quality, and the non-contact parts are made out of mild steel duly hard chrome plated.
Output:
- 8,000 capsules per hour from 300 holes machine.
- 4,500 capsules per hour from 200 holes machine.
- 2,000 capsules per hour from 100 holes machine.
Interchangeability:
The machine is manufactured to suit the following capsule size combinations: 00 / 0 / 1 / 2 or 3 / 4 or 5.
Whatsapp Enquiry
Mass Mixer
Salient Features:
- Suitable for mixing of dry & wet material.
- All contact parts in stainless steel S.S. 316 material.
- Paddles arranged on the shaft to give uniform mixing.
- Tilting arrangement, reversible switch, and safety switch to stop the mixer as soon as the cover is opened.
- Suitable seals provided at both ends of the trough to prevent black particles in the material.
- Flameproof motor and electricals available as optional.
- Motorized tilting system available as optional.
Mechanical Sifter
Overview:
The Mechanical Sifter operates on the principle of gyratory vibration to efficiently separate and grade dry powders and granules. By utilizing screens of various sizes, it sorts materials to the required size, ensuring uniformity in the final product. This versatile sifting machine is widely used in industries like pharmaceuticals, chemicals, cosmetics, dyestuffs, ceramics, flour production, and spices.
Applications:
Chemical industry Pharmaceutical industry Cosmetics Flour and spice production Dyestuffs and ceramics The Mechanical Sifter provides high-quality separation and grading, ensuring consistency and efficiency in the production process.
Whatsapp Enquiry
Medicament Holding Vessel
Medicament Holding Vessel is Single Layer vessel with air tight lid provision. It is used to store Medicament once it is prepared in the medicament vessel till it is used in encapsulation machine process. All Valves are Sanitary Design and vessel is Electropolished
Whatsapp Enquiry
