Semi-Automatic Volumetric Liquid Filling Machine
These Semi-Automatic Volumetric Liquid Filling Machine are manufactured from high grade quality material and are easily available at very reasonable price in market. These machines are suitable for round or flat shape bottles or vials. Our machines have output of maximum 20 Products per minute depending on nature of liquids, neck diameter or vial/bottle and fill volume.
Semi-Automatic Volumetric Liquid Bottle Filling Machine works on volumetric principle with syringe & piston & nozzle. It is used to fill liquid in the bottle in pharmacy, food, dairy, agrochemicals, Beverages industries.
The unit is made compact, versatile, and enclosed in stainless steel elegantly matt finish body, consists of, drive unit with gear motor, eccentric drives, Syringe piston assembly, Reciprocating Nozzle with self-centering devices. The bottle is manually loaded in position for filling and unloaded after filling.
Semi-automatic volumetric liquid filling machines are two head, tabletop, fully GMP models used to fill various liquids.
The motor and gearbox are covered in a SS cabinet. The desired volume can be adjusted by increasing or decreasing the eccentricity.
Bottles are kept below the nozzles manually. Output bottles per minute depending on the type of liquid and fill size with the help of a three-speed pulley arrangement.
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Automatic & Semi Automatic Tube Filling Machine
Linear tube filling machines are fully automac tube filling machine available in single head and double head models
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Automatic Liquid Filling Line
STANDARD LIQUID FILLING LINE CONSISTS OF:
Rotary Bottle Washing Machine: Rotary Bottle washing machine comes in 64 & 96 bottles per minute.
Turntable: Available in 24", 30", 36" & 48" dia.
Liquid Filling Machine: Available in 2 head, 4 head, 6 head, 8 head, 10 head & 12 head. Filling Range from 5 ml to 1000 ml with help of change parts. Liquid filling machine is available in Volumetric type, Servo Filling type, Flowmatic type, Piston type etc., as per application & requirement.
Capping Machine: Available in single head, four head, six head, 8 head & 10 head. Suitable for both Screw Capping & Ropp Capping with help of change parts. Attachment for inner plug pressing also provided if required.
Inspection Table: Available in 2, 4, 6, and 8 operators as per filling line model.
Labeling Machine: Available in Sticker Labelling (Round and Double Sided or Combo) and Wet Glue Labelling.
Batch Coding: Inkjet online batch coding for online batch coding.
Packing Conveyor Belt: Available in 6 ft, 8 ft, 10 ft, 12 ft up to 24 ft, as per requirements, with endless food-grade belt and variable speed drive.
Bottle Labeling Machine
Salient Features:
- S.S. GMP Model.
- No Bottles – No labeling system.
- Machine Advantage: No change parts are required to change any bottle & label sizes.
- In your particular case, offer a machine with a Touch code printer to print Mfg. Expiry, Batch No. etc.
- Labeling Capacity: 60 to 80 Bottles/Minute (Depending upon Labels & Bottles).
- Stepper Motor: 60 Kg/cm2
- Programmable MMI Unit: Standard (Our programming).
- A.C. Frequency drive for conveyor & pressing device.
- Total synchronized with stepper motor & A.C. motor with single speed variator port.
- Applicator height is adjustable as per customer requirement to change labeling position on the bottle.
- It has an inbuilt speed indicator & counter.
- No change parts are required to be changing any container & label sizes, hence only one-time investment.
Flavoured Milk Filling Machine
We are one of the business’s eminent names to offer a Flavoured Milk Filling Machine /milk filling machine set up with an automatic speed control system. We manufacture as per the latest technology, and the proposed selection features rigid vibration-free construction for trouble-free performance. This efficient machine is acknowledged for its speedy operation and adjustable conveyor height, as per customer choice to align with another line machine.
Bombay Engineering’s flavored Milk Filling Machine comes with automatic operation support and PLC control to deliver precise operation handling. Further, the use of SS 304 allows for the longer service life of the system. Some of its features include suitable for handling products like milk, fruit juice, and others; allows for automatic handling of operations involving placing cup, filling of material and sealing the cup; can be provided with different production capacities, can handle filling capacity of 50 to 300ml; customized sealing diameters, compact structure finish, suitable for regular temperature filling.
Description:
Automatic Volumetric Liquid Bottle Filling Machine work on volumetric principle with diving nozzles. The unit is made compact, versatile, and enclosed in stainless steel elegantly matt finish body, S.S. Slat Conveyor, Reciprocating Nozzle with self-centering devices & S.S. Syringe. The machine and conveyor drive’s main drive consists of A/C Motor with synchronized variable A/c Frequency drive. Whatsapp Enquiry
Inline Homogenisers
Overview: Homogenizing Process & Inline Homogenizers
What is Homogenizing?
Homogenizing blends substances to create a uniform and consistent mixture. A homogenizer breaks down solid particles into fine sizes, ensuring smooth and stable emulsions.
Types of Homogenizers
✔ Bottom Entry Homogenizer – Ideal for high-viscosity materials.
✔ Top Entry Homogenizer – Suitable for batch processing.
✔ Inline Homogenizer – Ensures continuous, high-consistency mixing.
How It Works
1️⃣ The product enters the homogenizing zone at low speed and high pressure.
2️⃣ Extreme acceleration and deceleration create cavitation and micronization.
3️⃣ Turbulence, vibrations, and shear forces ensure uniform mixing and globule explosion.
4️⃣ Toothed rotor-stator heads process the product up to 18 times in one pass.
Key Applications
🔹 Blending & Emulsifying – Ensures smooth, uniform mixtures.
🔹 Micronization – Breaks down particles for superior texture.
🔹 Continuous Production – Maintains consistency in large-scale processing.
Industries Using Inline Homogenizers
🏥 Pharmaceuticals – Creams, gels, suspensions
🎨 Paints & Coatings – Pigment dispersion
🥛 Dairy & Food – Milk, sauces, emulsions
📜 Paper Coating – Starch preparation
💄 Cosmetics – Lotions, serums
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Octagonal Blender
Chemical Machinery, Blenders, Pharmaceutical Machinery, Dry Syrup Section, Mixers, Tablet & Coating Section
Salient Features:
- Suitable for dry mixing of products in granule form.
- Octagon shape gives tumbling action & baffles provide proper mixing of the material.
- Easy to clean with CIP Spray Ball.
- All contact parts are made out of SS 316.
- Safety guards with interlocking.
- Flame proof motor and electrical available as option.
- Vacuum compatible powder loading system PLC in control panel. (Optional)
Semi Automatic Capsule Filling Machine
We are offering a wide range of Semi Automatic Capsule Filling Machine. The Machine gives 25,000 to 30,000 capsules per hour and suitable for filling capsules of all sizes with powder, pellets & granules. It is comparable to the best because of its outstanding mechanical & functional features. This innovative design & precision manufacturing meets the requirements of cGMP. The Machine is an ideal choice in the SemiAutomatic Capsule Filling Machine available in the market. we provide different types of capsule filling machine
Bombay Engineering’s Semi-Automatic Capsule Filling Machine is designed for precision manufacturing requirements of modern pharmaceutical procedures. Capsule Filling Machine is suitable to fill size 00 to 5 capsules with powder, granules, or pellets. We have three different models that provide production output ranging from 25000 capsules per hour to 45000 capsules per hour. The machine provides a high degree of automation with higher levels of filling weight accuracy. The machine is made as per GMP standards having all Stainless-Steel covering. A machine has wide usage in R&D laboratories, Research Institutions, Herbal & Nutraceutical preparations, Unani & Ayurvedic medicines, Pilot batch productions, etc.
We can provide line equipment naming Capsule Conveying System, Capsule Polishing Machine, Dust Extractor, Damage Capsule Sorter, and Empty Capsule Ejector to make complete Semi Automatic Capsule Filling Line.
The Semi Auto. capsule filling machine allows for higher degree of automation when compared to manual capsule filling machine, thus ensuring higher level of filling weight accuracy. This capsule filling machine is deemed apt for the operation of capsule filling of varying sizes with powders, granules or pellets. With the GMP standards manufacturing methods employed for semi automatic capsule filling machine, it comes with an all Stainless-Steel covering. The machine is capable of yielding high outputs, i.e. 25000 to 47000 capsules/hour that depends on the size of capsule and operator’s skill-set. It performs the operation of on line polishing & sorting. Polishing of the tablets do not require operators and there is no need for a separate storage for filled capsule. The semi-automatic capsule filling machine has a four speed auger that allows it to operate and fill different types of powder & pellets. Filling table of the machine has variable speed that aids in achieving high dosage accuracy. Semi automatic capsule filler incorporates automatic capsule loading system to ensure faster, safer, closure and ejection of filled capsules. It also has an automatic drug hopper in-feed mechanism to eliminate any variation in weight and thus ensures in high productivity.
The semi-automatic capsule line is equipped with automatic Capsule conveying system that transports the completely filled capsules to capsule polishing machine from semi automatic capsule filling machine or where they need to convey. The process is completely automatic without human hands interactions with the help of a pump that sucks and move the filled capsules. automatic polishing machine for cleaning the capsules. It uses a rotating brush to carry out the operation. The polishing chamber comprises of a rotating spiral brush that removes the powder particles from the surface of the capsules after being fed. This chamber is also connected to the vacuum cleaner to suck out the de-dusted powder in order to clean the chamber. The semi auto capsule filling line also comprise of an empty capsule ejector. It checks whether the capsules are filled or not and ejects those capsules that are empty due to some machine error. Capsule ejection takes place due to the air force applied on the capsules. Damage capsule sorter removes the diametrically distorted capsules from the lot and only allows the perfect sized capsules to pass through. It is a part of semi-automatic capsule filling line machine and ensures only well proportionate & sized capsules.
The entire arrangement of the semi-automatic capsule filler is quite uncomplicated. At first, the capsules are transferred to the hopper whose size varies from 00 to 5. In a separate corkscrew driven hopper, the powders are again transferred that ensures a constant fill in every single capsule. Vacuum sucker is also utilized in this process for the purpose of sorting the capsules individually and later fill them into the loading rings (size differing from 00 to 5). The operator, then makes use of vacuum in order to bifurcate the capsules.
Application:
- Filling Capsules with powder, pellets & granules
- Pharmaceutical, Nutritional, Biotech, Health Supplement, Food Product & Cosmetics
- Hard Gelatine, HPMC & Veg Capsules in 00, 0, 1, 2, 3, 4 & 5 sizes
- Single Loader, Double Loader, Mini Model
Volumetric Liquid Bottle Filling Machine
Salient Features:
- Total GMP Model.
- Total contact parts are of S.S.-316, and other surface parts are of S.S.304.
- Manufactured with the latest technology.
- They synchronized it with two nos, of A.C. drive for central motor & conveyor belt.
- Automatic speed control system.
- No Bottle – No Filling systems.
- Special Type Diving Nozzle helps prevent foaming problems.
- Nozzle Lock system solves dropping problems.
- Bottle counter system based on an automatic sensor.
- Bottle stopper and holder pneumatic based.
- Trouble-free performance acquired due to rigid vibration free constructions.
- Elegantly matt finished body.
- Minimum change over time, from one size to another fill size
- Self-lubricating UHMW-PE guide profile for S.S. slat chain provides low friction wear surface, smooth and
- noiseless conveying.
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