features and specification

Colloid Mill

Colloid Mill

A colloid mill is a machine used to disintegrate solid particles or droplet size of a liquid present in suspension or emulsion. The machine consists of an inlet (Subjected to a massive shearing action that effects a time dispersion of uniform size) and an outlet.

Colloid mill works on the rotor-stator principle. The equipment breaks down materials by forming a dispersion of material in a liquid. Shearing takes place in a narrow gap between a static cone (the stator) and a rapidly rotating cone (the rotor). The rotor and stator construction using toughened steel or corundum to reduce wear.

The rotor of a colloid mill can differ from one machine to another. Still, the operating principle is the same for all. Each manufacturer incorporates specific features that result in changes in operating efficiency.

COLLOID MILL is suitable for Homogenizing, Emulsifying, Dispersing, Mixing, and Comminuting liquids to highly viscous products. Based on the rotor and stator principle. It.s are available in plain as well as water jacketed model which is suitable for heat sensitive product. In your case, as required, the machine will be of water-jacketed type.

Operation

The product is fed to a rotor’s active area, having a speed of 3000 rpm, by a specially designed feed device. The product is processed by high shear, pressure, and friction between the stator and rotor and subjected to intense vibration, which exerts its force on pressing and releasing action. Due to the slightly deviating tearing of the stator and rotor’s milling surface, the angular gap becomes narrower towards the discharge section. This processed product continuously leaves the mill through the drainpipe and recirculated if required.

  • The product is fed to the rotor’s functional area, having a speed of 2800 rpm by a specially designed feed device.
  • The product processing high shear, pressures, friction between the stator rotors; subjected to intensive vibration, which exerts its force on it using pressing releasing actions.
  • Due to the slightly deviating tapering of the stator-rotor’s milling surfaces, the angular gap becomes narrower towards the discharge section.
  • This processed product continuously leaves the mill through the drain pipe and can be recalculated if required.
  • AVAILABLE CAPACITIES : 1 Hp / 3 Hp / 5 Hp.
MODEL BEW – 250 BEW – 500
Output – Liter / Hour 150 to 1500 150 to 2500
Drive type Option Vertical OR Horizontal Vertical OR Horizontal
Rotor Speed- RPM 2800 2800
Hopper Capacity- Liter 15 15
Seal Type Rubber Silicon Rubber Silicon
Partial Size Reduction- Micron 5 to 10 5 to 10
Electric Motor HP / KW 3 / 2.25 5 / 3.

Technical Specifications

General Details Machine will be made as per the GMP Norms. All contact parts Made of S.S. 316. Non contact parts made of S.S. 304 Machine will be made of strong supporting base.
   
Output 120-10,000 Kgs/ Shift
   
Particle size reduction 8 – 10 microns. Out put of the machine is depending upon the product & required reduction in the out put particle size
   
Hopper Capacity 15 ltrs (3 Hp) & 25 ltrs (5 Hp)
   
Power Supply 415 volts Ac 3 ph 50 Hz
   
Motor 3 Hp & 5 Hp respectively Motor 1440 rpm
   

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