specifications of THE BOMBAY ENGINEERING WORKS OINTMENT MANUFACTURING PLANT FULLY AUTOMATIC
UNTOUCHED BY HUMAN HANDS
WAX/OIL PHASE & WATER VESSEL SPECIFICATIONS
Material of construction:
4 mm thk S.S. 316
16 MM THK RING S.S. 316
Loose Type in two pieces 16 swg
S.S. 316. or top dished as per clients requirement.
S.S. 304. 6 mm thk with spiral
50 mm thk glaswool cladded with
with S.S 304 with 16 Swg Welded.
25 NB, bottom valve, Jacket :
Steam Inlet , condensate outlet, Jacket Drain with
plug, Water Inlet is provided.
40 NB, Heavy Guage S.S. pipe
S.S.304. 4 nos.
PT-100 for Digital Indicator.
3.5 Kgs.cm.sq working.
Suitable H.P. /960 R.P.M /440V/TEFC
mounted on side or from the bottom of wax vessel
& Water vessel. Agitator will be propeller type
Internal and all contact parts
buffed to 240 grit mirror finish and external bufed
to 150 grit matt finish.
B) MANUFACTURING VESSEL
Material of construction :
6 mm S.S. 316.
6 mm S.S. 316
Dish Type 6 mm Thick S.S. 316.
16 mm thick S.S. 316
6 mm thk SS. 304 with spiral
patten Stiffeners . cladded with 16 swg S.S 304
silicon fitted in groove.
50 mm Thick Glasswool with 16
swg S.S. 304 cladding welded.
3 nos S.S. pipe heavy guage.
Light Glass, Sight glass, Wax
inlet, Water Inlet
Vacuum Manifold with Vacuum Gauge,
Vacuum Nozzle and vent Valve, product outlet , bottom
full bore ball valve S.S. 316.Jacket steam inlet,
condensate outlet, Drain Plug, Cooling water inlet,
Cooling Water Outlet, Manifold with safety valve,
Pressure gauge etc.
500 mm from ground level to valve
or as required.
Anchor type S.S. 316 . driven
by suitable HP dual rpm motor coupled with gear
Angular Roller Bearing 2 Nos
Mounted on a Lantern support caldded with S.S. 304
sheet. S.S. 304 guard is provided.
Bottom Entry High speed Emulsifier
of suitable H.P. /440V/1440 RPM/TEFC Motor.
Mechanical Seal with cooling
Arrangement mounted on a conical portion.
PT-100 type will be provided.
C) PRODUCT PIPE
Pipe line will cover
the following :
1) Water phase vessel to Mixing
vessel thru pump
2) Wax phase vessel to Mixing Vessel thru pump &
3) Mixing Vessel for re-circulation
4) Mixing vessel to Storage Vessel through lobe pump.
5) Storage vessel to hopper of filling machine through
All pipe are seamless & electropolished from inside
and outside. Fittings are DIN standard with silicon
D) ELECTRIC CONTROL
It shall consist of
a Main isolator
b DOL starter for Anchor drive
c DOL starter for HSE motor
d Machine light switch for main Mixing Vessel
e Electrical Digital temperature indicator for all vessel
f. Fuses for all motors
g. Ammeter for anchor and HSE motors
h. Indicating lamps for main ON & OFF with selector
i. DOL starters for propeller agitators of Wax & water
j. DOL Starters for all the pumps
Rate : 400 Ltrs/Hr
MOC : SS 316Q
Inlet & Outlet : DIN fitting with T connection at
inlet & outlet
Above pump is used to transfer wax & water to the
main mixing tank.
BUMP PUMP : Above pump is used to recirculate final mixed
cream for intense mixing & to transfer finished cream
from Mixing vessel to storage vessel. Other details are
1) Type : Twin BUMP
2) Design : Sanitary
3) Drive : suitable HP, 200 RPM gearbox & motor
4) Seal : Teflon bush
5) Mounting : Trolley mounted , MOC – SS304Q
6) Inlet & outlet : DIN fittings / triclover at inlet
7) MOC : SS 316Q for contact parts
– RECIPROCATING TYPE, POSITIVE DISPLACEMENT &
METERING TYPE Above pump is used to transfer CREAM/OINTMENT
from storage vessel to hopper of filling machine.
Type : Reciprocating Plunger type
b) Capacity : 1000 LtR./Hr
c) Drive : suitable HP, 1440 RPM
d) Head : 2.5 Mtr.
e) Mounting : Trolley mounted , MOC – SS304Q
The above pump doses metered quantity of cream into
the hopper of filling machine which suits filling rate
of filling machine. There is control feed back system
between Filling machine & pump .
VACUUM PUMP : Above pump is suitable HP & capacity depending
on the capacity of the ointment plant vessel . watering
/ oilring type with silencer & non return valve.
F) STORAGE TANK: The vessel shall be in SS 316Q having cylindrical
conical bottom. The vessel will be provided with 40mm
ball valve. Shell portion will be flanged from top &
bolted to top dish with gasket in bet-ween. All joints
are fusion free argon arc welded & inside mirror finished.
The vessel will be supported by 4 nos. cladded ‘C’
class 3” pipe and to maintain 450mm ground clearance.
Vessel has 50mm inlet nozzle for finished product entry
WORKING PLATFORM :
This platform will cover both tanks & with AL dimpled
plate and SS counter sunk screw. SS 304 Q railing on either
side. There is provision of steps on either side.